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Onan 5500 Generator Problems: Complete Repair Guide 2024
Engine Medium 2-6 hours 289 👍 1

Onan 5500 Generator Problems: Complete Repair Guide 2024

Spent three hours testing my 2014 Hurricane's Onan 5500 gen getting 11.8 volts output when every manual says it should be 12+ volts! Here's the weird part - when I disconnect the remote harness, the generator fires right up and purrs like a kitten. But the second I plug that remote connection back in, boom - both the remote start light AND the generator start light come on, and then... nothing. Won't start at all.

The really bizarre symptom is this chattering from the fuel pump when the remote is connected. I can literally feel the fuel line jumping around when I put my hand on it. It's like the pump is having some kind of seizure or something!

I'm guessing this has to be some kind of electrical issue between the control board and the remote system, but I've never seen anything quite like this before. Anyone dealt with this specific combo of symptoms on an Onan 5500? Really hoping there's a known fix because pulling this thing out of the RV again would be a major pain! …more
Dometic RV AC Not Cooling? 5 Common Fixes for Air Conditioner Troubleshooting Guide
Ac Refrigeration Medium 2-3 hours 128 👍

Dometic RV AC Not Cooling? 5 Common Fixes for Air Conditioner Troubleshooting Guide

Walked out to my RV this morning trying to decide between calling a repair tech or troubleshooting my Dometic Brisk Air rooftop AC myself since it's showing weird operational issues. The compressor engages and fan motor operates normally, but the unit fails to produce cold air output. Temperature differential across the evaporator coil is minimal.

Unit functioned properly through previous cooling season with no apparent issues. Current symptoms include normal airflow volume but inadequate cooling capacity. What systematic diagnostic procedure should I follow to identify the root cause? Looking for a methodical troubleshooting sequence that addresses the most probable failure points in order of likelihood. …more
How to Upgrade Your RV Converter Charger for Lithium Batteries with Gentle Care
Solar Batteries Medium 2-4 hours 113 👍

How to Upgrade Your RV Converter Charger for Lithium Batteries with Gentle Care

Halfway through planning our three-week cross-country trip next month, I realized my PD4560 60-amp converter/charger won't properly handle the lithium batteries I'm installing. My existing Progressive Dynamics unit obviously isn't designed for LiFePO4 batteries - I can use boost mode to charge them up, but I know that's not ideal for battery longevity.

I just purchased a 30 amp generator and I'm wondering if it will have enough capacity to handle not just my current charger, but potentially a larger lithium-compatible unit. I'm considering upgrading to a 75 or even 90 amp charger to reduce charging times, but I need to make sure my generator can handle the load. I'm trying to figure out the actual AC amp draw of these higher-capacity chargers and whether my 30 amp generator will be sufficient.

What are the best lithium-compatible converter/charger options that would work with my generator setup, and how do I properly size the charger capacity to match my lithium battery bank? …more
RV AC Making Loud Humming Noise? Fix Compressor Not Starting
Ac Refrigeration Medium 45 minutes 107 👍

RV AC Making Loud Humming Noise? Fix Compressor Not Starting

Somewhere above my head, there's this loud, relentless humming grinding through the RV whenever I flip on the rooftop AC — compressor won't start but the fan spins fine.

I've been dealing with this for days now and it's driving me crazy - especially with the heat we've been having! The humming is so loud that I'm worried something might be seriously damaged. I really hope this is something I can fix myself rather than having to call out a repair tech. What could be causing a compressor to hum loudly but not start up? …more
MagnaSine MS2012 Inverter Replacement Guide - Best Upgrade Options 202
Solar Batteries Hard 4-6 hours 106 👍

MagnaSine MS2012 Inverter Replacement Guide - Best Upgrade Options 202

About my 2007 Fleetwood Bounder: the MagnaSine MS2012 manual claims it should handle my loads perfectly, but this inverter keeps failing on me anyway. It's been acting up for months now - the microwave keeps causing it to hiccup and shut off, then it comes right back on. I know it's only going to get worse from here.

I've been looking at upgrading to something more reliable, maybe a Victron or another brand, but I'm honestly overwhelmed by all the options out there. What are the best replacement inverters that other RVers have had success with? I just want something that's going to work consistently without all these random shutdowns.

Before I spend a bunch of money though, could this actually be a battery issue instead of the inverter itself? I'd hate to replace a perfectly good unit if the real problem is somewhere else in the system. …more
Sony VCB-62MH RV Camera Monitor Replacement: Complete Installation Guide for RV Coaches
Electrical Medium 3-4 hours 104 👍

Sony VCB-62MH RV Camera Monitor Replacement: Complete Installation Guide for RV Coaches

Already cleared my Saturday schedule to swap out this Sony VCB-62MH RV camera monitor — what tools and prep work should I have ready beforehand? The Sony VCB-62MH rear view camera monitor in my 2008 Phaeton finally died, and of course Sony doesn't make them anymore. I've been searching everywhere for a replacement but everything I find is either way too big for the existing dash opening or doesn't work with the Sony cameras that are still perfectly fine.

I really don't want to replace the entire camera system - that would cost a fortune and the cameras work great. I just need the monitor replaced. Has anyone successfully found a workaround that reuses the existing Sony cameras and wiring? I'd love to keep the automatic switching feature for the side cameras when using turn signals if possible, but at this point I just need something that works and fits in the dash opening. …more

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Fleetwood Bounder Slide Out Reset: Fix Lost Stop Points & Controller Issues
Slideouts Medium 1-2 hours 103 👍

Fleetwood Bounder Slide Out Reset: Fix Lost Stop Points & Controller Issues

Slide out lost its stop points during a power surge at the campground and now it extends way too far and retracts too deep. Fleetwood Bounder forum says I need to reset the controller but the process involves running the slide to its limits and I'm afraid of damaging the mechanism. …more
1993 American Eagle Onan Generator Low Voltage Fix: Rectifier Bridge Corrective Steps
Engine Medium 2-3 hours 103 👍

1993 American Eagle Onan Generator Low Voltage Fix: Rectifier Bridge Corrective Steps

Tried everything to fix my 1993 American Eagle's Onan generator low voltage issue — about to buy a $150 rectifier bridge but is it actually the solution? Everything seems to run fine - it starts up without issues and sounds normal - but I'm only getting 12-15 volts output instead of the proper voltage I should be seeing.

I've been doing some research and think it might be related to the rectifier bridge or suppressor components, but I'm not entirely sure. The service manual mentions parts CR21 and RV21, but I'm honestly a bit overwhelmed trying to figure out exactly which replacement parts I need.

Could someone help me understand what's likely causing this low voltage issue and point me toward the correct replacement parts? I'd really appreciate any guidance from those more experienced with Onan generator repairs. …more
Ford E450 Inertia Switch Location Guide - Find Your RV's Fuel Cutoff Reset Point
Engine Medium 2-3 hours 101 👍

Ford E450 Inertia Switch Location Guide - Find Your RV's Fuel Cutoff Reset Point

Every Ford E450 I've worked on had the inertia switch behind the driver's panel — but my 2011 Freedom Elite 32r has it hidden somewhere completely different. The engine is experiencing what appears to be fuel delivery issues after a minor fender bender, and I suspect the inertia switch may have been triggered and needs to be reset.

I've already done extensive searching in the typical locations - removed both driver and passenger side kick panels completely, pulled out the glove box, and even partially disassembled sections of the dashboard. Despite checking all these common spots where Ford usually places these switches, I'm coming up empty-handed.

Could the switch be integrated into another component on this particular year and model? Are there any alternative locations specific to the E450 chassis or Freedom Elite configuration that I should be checking? I'm also wondering if some models of this year might not have a traditional standalone inertia switch at all. …more
How to Fix RV Transfer Switch Not Detecting External Generator - Complete Troubleshooting Guide
Engine Hard 4-8 hours 98 👍

How to Fix RV Transfer Switch Not Detecting External Generator - Complete Troubleshooting Guide

The automatic transfer switch on my 1999 American Eagle detects shore power and onboard diesel genset fine, but won't recognize my external portable generator — can I fix this for under $50? The generator runs fine and produces power, but the transfer switch doesn't trigger to use it.

What causes this issue and what are my options to get the ATS to work with an external generator? …more
Onan 5500 Generator Shuts Down Under Load: Troubleshooting Guide
Engine Medium 2-3 hours 97 👍

Onan 5500 Generator Shuts Down Under Load: Troubleshooting Guide

Onan 5500 runs perfectly at idle but kills itself within 30 seconds of turning on the AC. Been fine for years and suddenly can't handle any real load. Fuel filter is new, oil is fresh, and it starts right up every time — just dies the moment I ask it to actually work. …more
Why Your RV Trips GFCI at Home But Not Campground: Complete Troubleshooting Guide
Electrical Medium 1-2 hours 96 👍

Why Your RV Trips GFCI at Home But Not Campground: Complete Troubleshooting Guide

Turned on my motorhome at 11 PM and it tripped the home GFCI again — works perfectly at campgrounds but I need this solved before departure.

I've tried different adapters, rewired a busted GFCI inside the rig, even turned off ALL the breakers including the main panel breaker. Still trips my house GFCI every time, whether it's the garage, side of house, or front outlets. What gives? Why would it work everywhere else but trip GFCIs at home? There's gotta be something specific causing this, right? …more
Onan Generator Fault Codes: Complete Troubleshooting Guide for RV Owners
Engine Medium Varies by issue 94 👍

Onan Generator Fault Codes: Complete Troubleshooting Guide for RV Owners

During my latest camping trip my Onan generator threw a fault code — got my multimeter ready and just need to figure out which diagnostic approach will crack this thing.

I'm seeing 12 or 13 blinks on my generator error display and want to understand what these codes might mean. Are these codes consistent across different Onan models? I'm hoping it's a minor issue and not something requiring a major repair.

Can anyone help me decode what these blinking fault codes typically indicate? …more

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RV Automatic Transfer Switch Dead - AC Power Troubleshooting & Repair
Electrical Hard 2-4 hours 88 👍

RV Automatic Transfer Switch Dead - AC Power Troubleshooting & Repair

Every time I flip the breaker, my 21-year-old coach's automatic transfer switch stays completely dead and I'm stuck with zero AC power. My Automated Engineering Corp ATS (model M10040A with M10041 display) is showing no AC on the LED readout even though shore power is definitely good.

I popped the cover off and confirmed power is getting TO the shore power terminals, but nothing's coming OUT to feed the AC system. Even manually pushed the contacts in and they stayed, but still no juice on the output side. Generator won't make it switch over either - it's like the whole transfer function is dead.

This thing has to be repairable right? Or am I looking at replacing the whole ATS unit? Really hoping someone has dealt with this before because losing AC in an RV is no joke! …more
50 Amp RV Inverter Charger Replacement: Complete Installation Guide 20
Solar Batteries Hard 4-6 hours 86 👍

50 Amp RV Inverter Charger Replacement: Complete Installation Guide 20

Finally moved into an RV with a 20-year-old Tradewinds inverter/charger unit that's completely dead and I have absolutely no idea how to replace it. The repair shop is offering a used Magnum MS2812 (2800VA) for $700 installed, but I'm concerned about its actual charging capacity versus my requirements.

My RV is wired for 50A shore power service, and I need an inverter/charger that can handle the full charging load. The shop claims the MS2812 will work, but the specifications seem to indicate it's only a 30A charger unit. Are there any legitimate 50A inverter/charger options available under $1000, or should I be looking at different manufacturers like Progressive Dynamics or Aims for this price range? …more
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