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Onan 5500 Generator Problems: Complete Repair Guide 2024
Engine Medium 2-6 hours 290 👍 1

Onan 5500 Generator Problems: Complete Repair Guide 2024

Spent three hours testing my 2014 Hurricane's Onan 5500 gen getting 11.8 volts output when every manual says it should be 12+ volts! Here's the weird part - when I disconnect the remote harness, the generator fires right up and purrs like a kitten. But the second I plug that remote connection back in, boom - both the remote start light AND the generator start light come on, and then... nothing. Won't start at all.

The really bizarre symptom is this chattering from the fuel pump when the remote is connected. I can literally feel the fuel line jumping around when I put my hand on it. It's like the pump is having some kind of seizure or something!

I'm guessing this has to be some kind of electrical issue between the control board and the remote system, but I've never seen anything quite like this before. Anyone dealt with this specific combo of symptoms on an Onan 5500? Really hoping there's a known fix because pulling this thing out of the RV again would be a major pain! …more
Power Gear Leveler Won't Retract: Complete Repair Guide
Slideouts Medium 2-4 hours 208 👍 2

Power Gear Leveler Won't Retract: Complete Repair Guide

Called Power Gear support and they said press retract after leveling, but my system deployed perfectly and now just sits there doing absolutely nothing. The system appears to receive the retract command since I can hear some activity, but the legs remain extended. The only way to get them up is by engaging the transmission which triggers the emergency retract function.

I need a systematic approach to diagnose this retraction failure. What are the most likely causes when Power Gear levelers deploy normally but won't respond to the retract command, and what's the proper troubleshooting sequence to identify whether it's a solenoid valve issue, wiring problem, or control module failure? …more
Ford F53 7.5L RV Won't Start: Fuel Pump Relay Voltage Drop Fix
Engine Hard 4-6 hours 171 👍

Ford F53 7.5L RV Won't Start: Fuel Pump Relay Voltage Drop Fix

Woke up to my 1996 Ford F53 7.5L motorhome eating through my patience and wallet with this no-start issue that keeps coming back. It cranks strong but absolutely will not start, and I've been chasing this problem for weeks now. The engine ran fine for about 3-4 minutes one day, then just died and hasn't started since.

I've already done quite a bit of diagnostic work:
- Replaced PCM and distributor
- Fuel pump works when powered directly
- Battery is fully charged
- Checked fuses and relays
- PCM relay voltage drops from 12.2V to 9.3V with key on
- Fuel pump relay only shows 3.3V at pin 86 (should be 12V)
- Inertia switch tested at 1.7V at connector
- ANL 178 fusible link fluctuates between 0.3-0.6V

The engine will only start with starter fluid when the SPOUT is removed. I'm getting only 5.5V at the fuel pump connector.

Has anyone dealt with this specific issue on an F53 chassis? I really need to get this RV back on the road and I'm running out of ideas! …more
Dometic 310 Toilet Leaking at Foot Pedal: Complete Fix Guide
Plumbing Medium 2-3 hours 162 👍 1

Dometic 310 Toilet Leaking at Foot Pedal: Complete Fix Guide

Called my weekend camping trip short because my Dometic 310 toilet has water pooling underneath, the flush mechanism sticking, AND that annoying gurgling sound happening constantly. I can see the leak between the fixed outer part and the moving pivot section when the pedal is pressed.

Already replaced the toilet valve but it's still leaking from the same spot. The inlet and outlet hoses look fine. What causes leaks at the pedal mechanism itself after the valve has been changed? …more
Remote RV Diesel Fueling: Complete Guide for Campground Fuel Strategies
Engine Easy 15 min read 141 👍

Remote RV Diesel Fueling: Complete Guide for Campground Fuel Strategies

Last night at 11 PM I'm staring at my diesel RV's fuel gauge showing nearly empty — need to figure out remote campground fuel strategies before we head out this morning. With a 5 gallon Harbor Freight stick transfer pump, I've been able to add fuel when truck stops aren't convenient, but I'm concerned about static electricity risks.

My current setup involves using the pump to transfer diesel with the fuel can on a camping table, since my RV's fuel inlet is located under a slide. I pumped 10 gallons successfully, but I'm wondering about the safety of this method.

I know there are static electricity concerns when transferring fuel, and I'm curious about the specific risks with diesel. How safe is it to transfer fuel when the can isn't directly grounded to concrete? Are there best practices I should follow when manually adding diesel in remote locations? …more
How to Find Reliable RV Repair Shops: Expert Tips & Red Flags to Watch Out For
General Easy 20 min research 137 👍

How to Find Reliable RV Repair Shops: Expert Tips & Red Flags to Watch Out For

About every summer my 2004 Adventurer runs like a dream until temps hit 85°F, then it breaks down constantly and no shop can figure out why. The main slide out has been acting up with the HWH hydraulic system, and I honestly don't know enough to fix it myself.

I'm worried about getting taken advantage of since I don't really know what questions to ask or what warning signs to watch out for. I've heard horror stories about people paying huge bills for shoddy work. What's the best way to research and find a reliable shop? Are there specific things I should ask them before I commit to having work done?

Any guidance would be really appreciated - I just want to make sure I'm being smart about this and not walking into a bad situation. …more

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Best RV Thermostatic Shower Mixing Valves 2024 - Installation Guide
Appliances Medium 3-4 hours 125 👍

Best RV Thermostatic Shower Mixing Valves 2024 - Installation Guide

According to my screaming every morning, there's this scalding burn followed by an icy shock sensation hitting my back in my RV shower. There's no middle ground - it's like my water heater has anger management issues.

I'm shopping for a thermostatic mixing valve to save myself from daily temperature shock therapy. I keep seeing mechanical models like the Symmons Temptrol and Phoenix PF213200, but honestly have no idea if they're any good. And don't get me started on those fancy digital ones like the Kohler DTV+ - they look amazing but I'm guessing they're about as RV-friendly as a pet elephant.

Anyone know which thermostatic valves actually work well in RVs without requiring me to rewire half my rig or sacrifice my firstborn to the plumbing gods? …more
RV Slide Out Won't Retract: Motor Runs But Won't Move - Fix
Slideouts Medium 1-2 hours 124 👍

RV Slide Out Won't Retract: Motor Runs But Won't Move - Fix

Planning to use the same motor running trick that saved my old Winnebago's slide out, but this new rig's slide won't budge at all. It extended just fine this morning, but now when I try to bring it back in, the motor sounds like it's working but the slide isn't budging at all. I can hear it running but zero movement.

I'm trying to figure out if this is a hydraulic problem or if I've got a cable system that's gone haywire. Could it be something simple like low fluid, or am I looking at broken cables? Don't want to mess around with it too much without knowing what I'm dealing with first. …more
RV Slide Out Moving Slowly? Complete Lubrication & Repair Guide [2024]
Slideouts Medium 2-3 hours 115 👍

RV Slide Out Moving Slowly? Complete Lubrication & Repair Guide [2024]

I tried everything I could think of, but after all that heavy rain last week, my slide out went from smooth operation to moving like molasses. It sounds like it's really struggling and straining, making these awful grinding noises that have me worried I'm going to break something expensive.

I've been reading that lubrication might be the answer, but I honestly don't know where to start. Should I be looking at the motor mechanism? The tracks? I've heard about hydraulic fluid but I'm not sure if my system is hydraulic or electric. I really need someone to walk me through what needs lubrication and what else I should check before this thing stops working completely!

Could you help me troubleshoot? Details that might help: Can you tell me the specific model of my RV and the type of slide out system it uses? …more
RV Water Pump Running But No Water? Complete Troubleshooting Guide 202
Plumbing Easy 30-45 minutes 109 👍

RV Water Pump Running But No Water? Complete Troubleshooting Guide 202

Finally looking at my RV water pump right now and it's running constantly but there's absolutely zero water coming out of any faucets. However, when activating any fixture throughout the system, the water pump initiates and runs continuously without producing water flow at any outlet point.

All system components appear to be functioning mechanically - pump motor engages properly, electrical connections are secure, and there are no visible leaks in accessible plumbing runs. The symptom manifests uniformly across all water delivery points including kitchen, bathroom, and exterior service connections.

What diagnostic steps should be performed to identify the root cause of this no-flow condition despite continuous pump operation? …more
How to Fix RV Fresh Water Tank Leaks: Complete Diagnosis & Repair Guide
Plumbing Medium 1-4 hours 108 👍

How to Fix RV Fresh Water Tank Leaks: Complete Diagnosis & Repair Guide

Nobody warned me how tricky RV fresh water tank leaks could be — got my tools ready and determined to fix this dripping mess under my trailer myself. The dripping was pretty steady at first but seems to have slowed down overnight to just occasional drops. My tank gauge still shows full, so I don't think it's completely emptying out.

I can see there's an underbelly cover that would need to come down to access everything underneath, but I'm hoping maybe there are some easier spots I should check first? I'd rather not tackle removing panels if I don't have to - any guidance on where these leaks typically start would be really helpful, especially near the drain valve! …more
Fix Wasteful RV Kitchen Cabinets - Thick Bottom Boards
Engine Medium 4-8 hours 104 👍

Fix Wasteful RV Kitchen Cabinets - Thick Bottom Boards

After hearing my RV dealer call these thick kitchen cabinet bottom boards "industry standard" while my mechanic buddy insists they're just wasteful space-stealers, I'm completely confused. I've been doing a complete remodel to maximize storage space, but I'm shocked at the poorly designed layout.

The cabinet bottom board is a ridiculous 2 inches thick - that's eating up 10% of my entire cabinet height! Even worse, the drawer cabinet only has about 4 inches of usable space on each side because of how the PEX water lines are routed. It's like they just threw those lines in there without any thought to space efficiency.

I keep hearing about how amazing modern RVs are, but this is just terrible design. Is there any way to actually fix these issues? Can I modify the cabinet bottoms to be thinner and reroute those PEX lines properly? I really need to reclaim this wasted space but I'm not sure where to start or if it's even possible to address both problems. …more
RV Heater Lines Reversed: How to Diagnose and Fix Hot Dashboard Air
Plumbing Medium 1-2 hours 102 👍

RV Heater Lines Reversed: How to Diagnose and Fix Hot Dashboard Air

Dashboard vents are blowing hot air even with the heater off and the AC running. Drove three hours in 95-degree heat with hot air hitting my face the whole time. Mechanic says the heater hose lines might be reversed from a previous repair job. …more

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Ford E450 Inertia Switch Location Guide - Find Your RV's Fuel Cutoff Reset Point
Engine Medium 2-3 hours 101 👍

Ford E450 Inertia Switch Location Guide - Find Your RV's Fuel Cutoff Reset Point

Every Ford E450 I've worked on had the inertia switch behind the driver's panel — but my 2011 Freedom Elite 32r has it hidden somewhere completely different. The engine is experiencing what appears to be fuel delivery issues after a minor fender bender, and I suspect the inertia switch may have been triggered and needs to be reset.

I've already done extensive searching in the typical locations - removed both driver and passenger side kick panels completely, pulled out the glove box, and even partially disassembled sections of the dashboard. Despite checking all these common spots where Ford usually places these switches, I'm coming up empty-handed.

Could the switch be integrated into another component on this particular year and model? Are there any alternative locations specific to the E450 chassis or Freedom Elite configuration that I should be checking? I'm also wondering if some models of this year might not have a traditional standalone inertia switch at all. …more
Onan 5500 Generator Shuts Down Under Load: Troubleshooting Guide
Engine Medium 2-3 hours 98 👍

Onan 5500 Generator Shuts Down Under Load: Troubleshooting Guide

Onan 5500 runs perfectly at idle but kills itself within 30 seconds of turning on the AC. Been fine for years and suddenly can't handle any real load. Fuel filter is new, oil is fresh, and it starts right up every time — just dies the moment I ask it to actually work. …more
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