Results for "spark plugs"

Engine Medium 2-6 hours 290 👍 1

Onan 5500 Generator Problems: Complete Repair Guide 2024

Spent three hours testing my 2014 Hurricane's Onan 5500 gen getting 11.8 volts output when every manual says it should be 12+ volts! Here's the weird part - when I disconnect the remote harness, the generator fires right up and purrs like a kitten. But the second I plug that remote connection back in, boom - both the remote start light AND the generator start light come on, and then... nothing. Won't start at all.

The really bizarre symptom is this chattering from the fuel pump when the remote is connected. I can literally feel the fuel line jumping around when I put my hand on it. It's like the pump is having some kind of seizure or something!

I'm guessing this has to be some kind of electrical issue between the control board and the remote system, but I've never seen anything quite like this before. Anyone dealt with this specific combo of symptoms on an Onan 5500? Really hoping there's a known fix because pulling this thing out of the RV again would be a major pain! …more

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Engine Easy N/A 164 👍 0

Ford V10 Triton Engine Maintenance Guide: EGR Delete vs Regular Service Tips

Spent years doing regular EGR maintenance on my old gas motorhome without issues — but this 2007 Fleetwood 31' Tioga with Ford V10 Triton has me second-guessing everything. I keep reading conflicting information about EGR delete procedures on V10 engines, and I'm worried I might make things worse if I mess with it.

Is the EGR delete modification actually necessary on this 2007 3-valve V10, or am I overthinking this? I don't want to void any warranties or create problems that weren't there before. Would I be better off just sticking to regular maintenance instead of modifications? I'm looking for reassurance that I'm taking the right approach to keep this engine running reliably for years to come. …more

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Engine Easy 1-2 hours inspection 148 👍 0

Ford E450 V10 Reliability: Expected Mileage and Longevity Guide for RV Owners

Nobody prepared me for staring at this 2018 Jayco Greyhawk 29MVP with Ford E450 chassis showing 54,000 miles and wondering if I'm looking at a money pit. The unit appears well-maintained with quality features including auto-leveling, fiberglass roof and nose, plus J-ride suspension. However, the odometer shows 54,000 miles, which exceeds my initial target range.

I need to assess whether this mileage represents significant wear on the E450/V10 drivetrain combination. What is the typical service life expectation for these engines when properly maintained? At what point should mileage become a primary concern versus overall mechanical condition? …more

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Engine Medium 2 hours 97 👍 0

Ford V-10 Misfire Codes P0305 & P0307: Complete RV Engine Repair Guide for Motorhomes

Turned my compression tester on cylinders 5 and 7 and got 150 PSI readings, but I'm still pulling P0305 and P0307 misfire codes on my 2001 Ford E350 V-10. The engine runs smoothly overall, but the diagnostic codes are persistent.

I have replacement spark plugs and ignition coils available but want to ensure I'm following the proper troubleshooting sequence before investing time and effort. What is the recommended diagnostic approach for simultaneous misfires on cylinders 5 and 7?

Given that multiple cylinders are affected, should I prioritize certain components over others, or is there a systematic order that typically yields the most efficient resolution for this engine configuration? …more

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Engine Medium 2-4 hours 94 👍 0

Ford E450 V10 Spark Plug & Coil Replacement Guide - RV Engine Maintenance Tips

After handling coil swaps on my old Chevy like they were nothing, this Ford E450 V10 setup has me completely intimidated and second-guessing everything. I've heard cylinder #3 is particularly difficult to access and I'm scared I might break something or use the wrong tools.

I tried using a 7mm wrench like some sources suggested, but it doesn't seem to fit properly and I'm afraid of stripping the bolt heads. I'm also concerned about how to safely reach the coils without damaging other components.

Can someone please walk me through the safest approach and tell me exactly what size wrench I should be using? I'd rather ask for help than risk making an expensive mistake. …more

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Engine Medium 2 hours 90 👍 0

Onan 5500 Generator Tune-Up Guide: Best Aftermarket Parts & Filters 20

Before my last camping trip when I tried to order replacement parts, I discovered that finding genuine OEM components for my Onan 5500 generator has become nearly impossible. The Cummins website has been showing most tune-up components as out of stock for months now, and when I do find supposedly "official" Onan oil filters online, many retailers are substituting generic filters that may not meet the same specifications.

I've been researching alternatives and I'm particularly concerned about getting the right oil filter and spark plugs. For the oil filter, I've seen conflicting information about whether aftermarket options like Wix filters are truly compatible - some sources mention the 57398 but I've read mixed reviews about fitment issues. For spark plugs, my current ones are NGK BPR4EY, and I've heard the NGK 3432 might be equivalent, but I want to make sure before ordering.

I'm also planning to stick with zinc-containing oil like Rotella T6 15w40 since I know air-cooled engines need the extra protection, but I'd love confirmation that I'm on the right track with quality aftermarket parts that won't compromise my generator's performance. What specific part numbers and brands would you recommend for a reliable tune-up when OEM parts aren't available? …more

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Engine Medium 3-4 hours 89 👍 0

Ford F53 Chassis Misfire Problems: Early Spark Plug & Coil Failure Solutions

Walked out to my 2021 Class A motorhome this morning facing the third Ford F53 chassis misfire this year and I'm done throwing parts at it blindly. We've got less than 20,000 miles on the odometer, but recently experienced rough running and got a check engine light. When I took it to a Ford dealer that services Class A rigs, they diagnosed misfires in two cylinders and recommended servicing the entire fuel system. I ended up having them replace all eight spark plugs, plug wires, and ignition coils since we were already dealing with failures.

The coach now runs better than it ever has since new, which makes me think the original components may have been subpar from the factory. What's really bothering me is that we shouldn't need major ignition system work this early in the vehicle's life. I'm curious if other owners of 2021 or newer F53 chassis motorhomes have experienced similar premature failures with their spark plugs, ignition coils, and plug wires? Is this pointing to some kind of quality control issue with Ford's ignition components on these newer chassis, and should I expect better reliability from aftermarket replacements going forward? …more

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Engine Medium 2-3 hours 86 👍 0

Ford E450 V10 Spark Plug Replacement: Easy Access to Cylinders 1 & 2

The second my wife mentioned that my E450 V10's engine bay "looks like it was designed by someone who hates mechanics," I couldn't stop thinking about these impossible spark plugs. I need to change the spark plugs on cylinders 1 and 2, but it looks like Ford's engineers were having a laugh when they buried these babies behind what appears to be half the engine's wiring harness.

I'm hoping there's some secret RV mechanic wisdom out there before I start disconnecting every wire harness bracket in sight. Please tell me there's a way to get to these plugs without performing major surgery on my engine bay. My back is already protesting just thinking about the contortions required! …more

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Engine Easy Informational 84 👍 0

AGS Starting RV Generator with AC Load: Modern Systems vs Old Rules

I noticed I'm getting wildly different advice about whether my AGS should start the generator when AC kicks on—some say it'll fry contacts, others say it's fine?

I'm wondering if modern AGS systems have addressed these older concerns about generator startup under load. Is starting the generator directly through AGS when the AC demands cooling safe for the system? Would it be better to manually start the generator before leaving to allow a warm-up period, or is the current automatic load engagement fine with contemporary RV generator technology? …more

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Engine Hard 1-2 hours per plug 81 👍 0

Ford V10 Blown Spark Plug Repair: Complete Time-Sert & Heli-Coil Fix Guide

Walked out to my Ford V10 this morning with my toolbox in hand, ready to fix this blown spark plug myself — just need to know whether Time-Sert or Heli-Coil is the way to go. My 2000 Ford Flair 31A with the 6.8L V10 just blew a spark plug going uphill - sounded like the exhaust fell off until I realized what happened. The shop is telling me this is apparently a "common issue" with these 2-valve V10 engines, which is just fantastic news after being stranded on vacation.

They're giving me options for thread repair - either a Heli-Coil insert or something called a Time-Sert. I've heard horror stories about blown plugs on these engines, but I've also heard that proper repairs can actually fix this permanently. Before I spend my hard-earned money, I need to understand: are these thread repair methods actually reliable for V10 blown plugs? And please tell me there's a way to prevent this nightmare from happening again - proper torque specs, anti-seize compound, whatever it takes. I just want my RV running reliably again. …more

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Engine Easy N/A - informational 78 👍 0

2001 Triple E Diesel Pusher Buying Guide: Critical Inspection Tips & Red Flags

Standing next to my neighbor's flawless 2001 Triple E Signature diesel pusher makes the concerning issues on this one I'm considering buying even more obvious. Never owned a diesel coach before, only gas units. At 24 years old, what are the critical inspection points I should focus on? Should I be concerned about the age, or is Triple E known for quality construction that holds up over time? …more

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Engine Easy 15 minutes 77 👍 0

Ford E450 RV Unused Engine Bay Plugs: Complete Identification Guide

Three different Ford techs want $400 for replacing this massive electrical connector in my 2017 E450 engine bay, but it looks completely unused to me. It's our chassis for a 2018 Sunseeker 2430S-CD, and this thing has been bugging me for months now - it's just sitting there unused with no obvious purpose.

I've been all through the manuals and can't find any reference to it. The RV runs great and I don't think we're missing any functionality, but seeing this big plug just hanging there makes me worried we didn't get something we paid for or that there's supposed to be some optional equipment connected.

Has anyone else dealt with these mystery connectors on Ford E450 chassis? I really need to know what this was intended for before I drive myself crazy thinking about it! …more

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Engine Medium Decision process 77 👍 0

Onan Generator Won't Stay Running: Complete Repair vs Replace Guide 20

Three distinct sputtering sounds keep coming from my Onan generator that fires up perfectly but dies out after running for a while. Multiple service calls and repairs have been attempted, but the problems persist intermittently, making diagnosis challenging.

The repair costs are accumulating significantly, and I'm reaching a decision point regarding whether to continue troubleshooting or consider replacement options. What criteria should I use to determine when total repair investment justifies switching to a replacement unit? Are refurbished Onan generators a viable alternative, and what factors should guide this repair-versus-replace analysis for intermittent generator failures?

(Note: This is specifically about my RV's Onan generator, which I'm referring to as my 'Jenny'.) …more

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Engine Hard 3-4 hours 74 👍 0

1988 E350 Class C 460 EFI Won't Start - Advanced Fix

Got stuck with this 1988 E350 Class C 460 EFI that the previous owner left me — thing absolutely refuses to start. My 1988 E350 Class C with the 460 EFI decided to throw the ultimate tantrum right as we were heading out for a trip - just completely died and refuses to start.

Here's where it gets fun (and by fun, I mean expensive): I've got spark, I've got 40 psi fuel pressure at the rail, timing looks good, and I've already thrown money at fuel pumps, filters, plugs, wires, TFI module, distributor, and even the inertia switch. The thing will occasionally act like it wants to fire but never actually starts. The real kicker? Even when I give it a shot of ether, absolutely nothing happens - not even a sputter!

At this point I'm wondering if there's something more advanced going on that I'm missing. When you have spark, fuel pressure, and timing but even ether won't make it fire, what else could be the culprit on these 460 EFI engines? …more

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Engine Medium 2-4 hours 72 👍 0

Ford 6.8 V10 Spark Plug Change: Why 30K Miles Prevents Stuck Plugs in

Wondering if my extended warranty would cover spark plug replacement on our 2003 Ford 6.8 V10 at 30,000 miles before I start tearing into this job myself? We purchased this RV used at 25,000 miles, and I'm confident it still has the original factory spark plugs installed. I know these engines are notorious for spark plugs getting stuck in the cylinder heads if you wait too long to change them, but I'm trying to figure out the optimal timing.

I have experience with a similar situation on my 2006 4.6 V8 Ford engine - when I had the plugs changed around 25,000 miles, two of them broke off during removal and required special extraction tools at the dealership. That experience has me concerned about whether 30K miles is already too late for the V10, or if waiting longer would actually make the stuck plug problem worse.

What's the best approach for timing this maintenance on the 6.8 V10? Should I tackle this now at 30K miles, or is there a benefit to waiting longer? I'm also wondering about proper removal techniques and precautions to minimize the risk of broken plugs during the change. …more

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