Results for "firewall"

Engine Medium 2-3 hours 711 👍 0

Ford E450 Inertia Switch Location Guide - Find Your RV's Fuel Cutoff Reset Point

Every Ford E450 I've worked on had the inertia switch behind the driver's panel — but my 2011 Freedom Elite 32r has it hidden somewhere completely different. The engine is experiencing what appears to be fuel delivery issues after a minor fender bender, and I suspect the inertia switch may have been triggered and needs to be reset.

I've already done extensive searching in the typical locations - removed both driver and passenger side kick panels completely, pulled out the glove box, and even partially disassembled sections of the dashboard. Despite checking all these common spots where Ford usually places these switches, I'm coming up empty-handed.

Could the switch be integrated into another component on this particular year and model? Are there any alternative locations specific to the E450 chassis or Freedom Elite configuration that I should be checking? I'm also wondering if some models of this year might not have a traditional standalone inertia switch at all. …more

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Engine Hard 4-6 hours 190 👍 0

How to Replace Obsolete F53 Chassis ABS Control Module - Ford Discontinued Repairs Guide

Last week my 2013 Coachman Encounter's F53 chassis started throwing ABS codes — can't afford the $3,000+ dealer quote so is there a DIY fix under $500? Our ABS control module failed, creating a no brakes issue. After being towed to a Ford Dealership on May 28th, the repair has been incredibly complex. They've received incorrect and damaged modules, and even after claiming to fix it, the ABS warning light remains on and reprogramming attempts have failed.

Ford apparently no longer makes this module for units over 10 years old. What alternatives exist for finding a compatible ABS control module for my older F53 chassis when OEM replacement isn't available? …more

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Engine Medium 1 hour 181 👍 0

Ford 7.3 Godzilla Starter Relay Location & Fix

Finally found the starter relay for my 2022 RV's Ford 7.3 Godzilla engine that keeps staying engaged after startup — but will replacing it actually solve this? This has occurred multiple times and appears to be triggering crankshaft sensor errors, putting the vehicle into limp mode.

Diagnostics point to a faulty starter relay or incomplete grounding in the circuit. Need to locate the starter relay in the Ford 7.3 Godzilla to test and replace if necessary. Where exactly is this relay positioned, and what are the typical failure patterns for this specific issue on the 2022 model year? …more

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Engine Medium 2-3 hours 168 👍 0

Ford F53 Chassis Firewall Wiring: Finding Brake LED Through-Holes

Opened up my 2022 Holiday Rambler 36DB for spring prep and once again I'm staring at my 2021 Ford F53 chassis firewall wondering where those brake LED through-holes are hiding. I need to run the brake indicator LED wire from my toad to the dashboard inside the motorhome, but I'm having trouble locating the best firewall penetration point.

Rather than drilling a new hole through the firewall (which I'd prefer to avoid for obvious reasons), I'm hoping to find an existing through-hole or grommet that I can utilize. I've heard that Ford F53 chassis typically have several factory access points, but I'm not sure exactly where to look or which ones would be most suitable for this type of low-voltage wiring installation.

Can anyone provide specific guidance on where to find existing firewall through-holes on the F53 chassis that would work well for routing brake indicator wiring? I want to make sure I'm using an appropriate location that won't interfere with existing systems and will provide a clean, professional installation. …more

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Chassis Medium 2-4 hours 159 👍 0

F53 Hydroboost Brake System Problems: Complete Repair & Troubleshooting Guide

Between the small hydraulic leak that started on my 1995 F53 hydroboost brake system last month and what's happening now, I'm wondering how much worse this nightmare can get. Right now it's just a slow drip - maybe one drop per minute - and I can feel the power steering is slightly stiffer than normal, plus the brake pedal requires a bit more effort than usual.

What I really need to understand is the theory behind how hydroboost systems operate, since this is different from the vacuum brake boosters I'm used to. More importantly, if this leak gets progressively worse and I don't address it immediately, what's my worst-case scenario? Will I completely lose power steering and power braking assistance, or would I still have manual control of both systems? I'm trying to figure out whether this is something I need to drop everything and fix right now, or if I have some time to plan the repair properly. …more

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Electrical Medium 2-3 hours 158 👍 0

RV Leveling Jacks No Power: Complete Troubleshooting Guide

Leveling jacks have zero power — hit the button and nothing happens. No motor noise, no movement, no indicator lights on the panel. Coach is sitting crooked at the campsite and I can't level it manually because the electric jacks are in the way of using blocks. …more

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Engine Medium 1-2 hours 157 👍 0

Ford F53 V10 Bypass Oil Filter Installation: Best Mounting Locations for RV Chassis

Walked out to check my oil analysis results and they're showing 15-micron contaminants, but everything says my 2003 F53 V10's factory filter catches down to 25 microns. I've been reading about how these can help extend oil life and keep things cleaner, but I'm honestly not sure where the best place to mount one would be.

I've seen some people mention sandwich adapters at the original filter location, remote mounting blocks, and even tapping directly into the engine block. As someone who's still learning, I don't want to mess this up or create problems down the road. What's considered the best practice for mounting location on the F53 V10? I'd really appreciate some guidance from those who have done this before. …more

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Chassis Hard 4-6 hours 156 👍 0

RV Hydroboost Brake System Leak: Repair Guide & Solutions

Around my neighborhood, opinions on hydroboost fluid seepage are all over the map—my neighbor calls it normal wear, the RV dealer screams safety hazard, and YouTube mechanics can't agree either. It's not a major leak - just some dampness and staining where it mounts. I'm remembering a previous forum discussion where a user named Subford had similar seepage years ago and wanted to follow up on their experience.

The seeping seems minor right now, but I'm worried it could suddenly get worse while we're on the road. I had attached a picture similar to one I saw in an older forum post. Should I stop driving immediately and get it fixed? Or is some seeping normal and okay to monitor?

My main questions: Is minor hydroboost seeping immediately dangerous? Did Subford ever end up replacing their hydroboost? What does the replacement job involve? I want to be safe but also don't want to panic if this isn't urgent. …more

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Engine Easy 15 min visual, 1 hour full 149 👍 0

Ford F53 Motorhome Brake Inspection: Complete Guide to Checking Rotors and Pads

Turned onto that steep mountain grade last week and heard grinding from my 2014 F53 chassis, but I can't figure out how to properly inspect the brake pads and rotors. I've been crawling around under there, contorting myself into every possible position, but I just can't get a good view of the brake components through the wheel openings.

Is there a specific technique or approach that actually works for getting a proper look at the pad thickness and rotor condition? I really want to stay on top of brake maintenance, but the limited visibility is making this nearly impossible. Should I be using special tools, or is there a better method I'm missing? …more

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Engine Medium 60 minutes 148 👍 0

P068A Code Ford V10 RV: Complete ECM Power Relay Control Circuit Fix Guide

Check engine light came on with a P068A code on my Ford V10 motorhome. Scanned it at AutoZone and they said ECM power relay control circuit — but the engine runs fine and I have no drivability issues. Not sure if this is something I need to fix immediately or if it can wait. …more

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Electrical Easy N/A - planning 140 👍 0

RV Battery Charging: Underhood Generators vs Engine Idling Guide

Since my neighbor can boondock for weeks with perfect battery power while mine die after just a few days, what charging method am I missing? I came across this interesting information from a New York City perspective (original link: https://www.msn.com/en-us/travel/ar...S&cvid=f9f9617373f147cba291498b28b099b4&ei=17).

I've been thinking about either just idling my engine to let the alternator do its thing, or maybe installing one of those underhood generators I keep hearing about.

My buddy says idling is fine and super easy, but I'm wondering if there are any downsides I should know about - like regulations or whether it's actually efficient. Are underhood generators worth the investment, or should I be looking at completely different options? What's the real deal here? …more

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Electrical Medium 1-2 hours research 139 👍 0

Damon Daybreak Wiring Diagrams: Complete Guide to Finding Electrical Solutions

I spent all winter looking forward to camping season, but every spring when I pull my 2001 Damon Daybreak out of storage, those same electrical gremlins start haunting me again. The dash AC isn't working properly and I think I need to trace some wiring to figure out what's going on.

I've been searching everywhere but I'm not sure where to get the proper wiring diagrams for this model. Should I be looking for RV-specific diagrams, or is the dash AC part of the Ford chassis system? I'm a bit confused about what's considered "coach electrical" versus automotive on these units.

Any guidance on the best places to find these diagrams would be really appreciated - I don't want to start poking around without the right documentation! …more

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Engine Easy 15 minutes 139 👍 0

Ford V10 Fuel Pump Driver Module Location: Allegro Bus FPDM Replacement Guide

Between now and our cross-country departure next week, my 2006 Allegro Bus motorhome with the Ford V10 engine started having intermittent starting and stalling issues. After doing some research and talking to other RV owners, I've narrowed down the potential culprit to what appears to be a failing Fuel Pump Driver Module (FPDM). From what I understand, this is a pretty common failure point on these Ford V10 engines, especially in the motorhome applications.

The symptoms I'm experiencing include occasional hard starting, particularly when the engine is warm, and intermittent stalling while driving - sometimes the engine will just cut out for a second and then come back to life. I've checked the obvious things like fuel filters and basic electrical connections, but everything seems fine there. Multiple sources are pointing me toward the FPDM as the likely cause.

I'm ready to tackle this repair myself, but I need to know the exact location of this Fuel Pump Driver Module on the Allegro Bus chassis. I've heard it's a small black module with a single electrical connector, but I haven't been able to locate it yet. Can someone tell me specifically where Ford mounted this component on the 2006 Allegro Bus with the V10 engine? I want to inspect it first and possibly replace it if it shows signs of failure or corrosion. …more

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Solar Batteries Medium 2 hours 137 👍 0

Ford E350 RV 20 Amp Charging Limit: DC-DC Charger Solution for LiFePO4

Noticed the Ford manual shows standard charging rates for my E350, but after upgrading to LiFePO4 batteries I'm only getting 20 amps max. Expected to see crazy high charging rates when I first tested it, but nope - stuck at exactly 20 amps whether I'm idling or revving to 2500 rpm.

I ended up installing a DC-DC charger anyway (heard too many horror stories about frying alternators), but I'm still curious - is there something from the factory that's limiting me to 20 amps? Like maybe Ford built in some kind of isolator or something to keep the original lead-acid batteries happy? Just seems weird that it's such a consistent number regardless of RPM. …more

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Engine Easy 15 min to identify 137 👍 0

How to Locate Your RV's Engine Coolant Outlet and Heater Core Connections

Standing in my driveway at 2 AM with my overheating 2003 F53 6.8 V10 Rexhall Vision — desperately need to locate the engine coolant outlet and heater core connections before dawn departure. I can see the heater hoses going through the firewall, but I'm not sure where exactly on the engine the hot coolant comes out to supply the heater core.

I know there should be a supply line that sends hot coolant to the heater core and a return line that brings it back, but I'm having trouble identifying which is which and where they connect on the engine. Could someone help me understand where to look for the coolant outlet that feeds the heater core? I'd really appreciate any guidance on tracing these connections! …more

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