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Onan 5500 Generator Problems: Complete Repair Guide 2024
Engine Medium 2-6 hours 289 👍 1

Onan 5500 Generator Problems: Complete Repair Guide 2024

Spent three hours testing my 2014 Hurricane's Onan 5500 gen getting 11.8 volts output when every manual says it should be 12+ volts! Here's the weird part - when I disconnect the remote harness, the generator fires right up and purrs like a kitten. But the second I plug that remote connection back in, boom - both the remote start light AND the generator start light come on, and then... nothing. Won't start at all.

The really bizarre symptom is this chattering from the fuel pump when the remote is connected. I can literally feel the fuel line jumping around when I put my hand on it. It's like the pump is having some kind of seizure or something!

I'm guessing this has to be some kind of electrical issue between the control board and the remote system, but I've never seen anything quite like this before. Anyone dealt with this specific combo of symptoms on an Onan 5500? Really hoping there's a known fix because pulling this thing out of the RV again would be a major pain! …more
ECM Low Battery Warning RV: Complete Diagnosis & Fix Guide
Electrical Medium 2-6 hours 230 👍 1

ECM Low Battery Warning RV: Complete Diagnosis & Fix Guide

During a family trip, my 2005 Fleetwood Discovery 39S threw code 168-1 for low ECM battery voltage and went into full shutdown mode—is this dangerous with kids onboard? Engine cut out, transmission selector went dark, ABS warnings everywhere - the whole nine yards. Scared the heck out of me when it happened on the interstate!

I'm seeing this seems to be a thing with these diesel pushers, but I'm drowning in conflicting info online. Some say it's the chassis battery, others blame alternator issues, and I've even seen posts about ECM power supply problems on the Caterpillar engines. What's the actual step-by-step process to track this down? And more importantly, how do I fix it so it doesn't leave me stranded again? Really need a complete walkthrough of what causes this code and the proper repair approach. …more
Generac 7.5kW Diesel Generator Repair Guide - RV Troubleshooting
Engine Medium 2-4 hours 216 👍

Generac 7.5kW Diesel Generator Repair Guide - RV Troubleshooting

Planning to ignore the weird noises from our Generac 7.5kW diesel generator backfired when my wife pointed out I definitely made things worse during my repair attempt. I have a 2007 Monaco with a Generac 7.5kW diesel generator, and yesterday when I tried starting it, the battery was really weak. I probably held the starter button too long - maybe 15 seconds or so - because it was cranking so slowly and I kept hoping it would catch.

Now when I try to start it, I just get a single click and nothing happens. I'm worried I damaged something by cranking it so long with that weak battery. Should I be looking at the starter solenoid or starter motor? Is there anything I can check myself before I have to take it to a repair shop? I'd really appreciate any guidance on troubleshooting this. …more
Ford F53 7.5L RV Won't Start: Fuel Pump Relay Voltage Drop Fix
Engine Hard 4-6 hours 171 👍

Ford F53 7.5L RV Won't Start: Fuel Pump Relay Voltage Drop Fix

Woke up to my 1996 Ford F53 7.5L motorhome eating through my patience and wallet with this no-start issue that keeps coming back. It cranks strong but absolutely will not start, and I've been chasing this problem for weeks now. The engine ran fine for about 3-4 minutes one day, then just died and hasn't started since.

I've already done quite a bit of diagnostic work:
- Replaced PCM and distributor
- Fuel pump works when powered directly
- Battery is fully charged
- Checked fuses and relays
- PCM relay voltage drops from 12.2V to 9.3V with key on
- Fuel pump relay only shows 3.3V at pin 86 (should be 12V)
- Inertia switch tested at 1.7V at connector
- ANL 178 fusible link fluctuates between 0.3-0.6V

The engine will only start with starter fluid when the SPOUT is removed. I'm getting only 5.5V at the fuel pump connector.

Has anyone dealt with this specific issue on an F53 chassis? I really need to get this RV back on the road and I'm running out of ideas! …more
Ford V10 Triton Engine Maintenance Guide: EGR Delete vs Regular Service Tips
Engine Easy N/A 164 👍

Ford V10 Triton Engine Maintenance Guide: EGR Delete vs Regular Service Tips

Spent years doing regular EGR maintenance on my old gas motorhome without issues — but this 2007 Fleetwood 31' Tioga with Ford V10 Triton has me second-guessing everything. I keep reading conflicting information about EGR delete procedures on V10 engines, and I'm worried I might make things worse if I mess with it.

Is the EGR delete modification actually necessary on this 2007 3-valve V10, or am I overthinking this? I don't want to void any warranties or create problems that weren't there before. Would I be better off just sticking to regular maintenance instead of modifications? I'm looking for reassurance that I'm taking the right approach to keep this engine running reliably for years to come. …more
How to Find Reliable RV Repair Shops: Expert Tips & Red Flags to Watch Out For
General Easy 20 min research 137 👍

How to Find Reliable RV Repair Shops: Expert Tips & Red Flags to Watch Out For

About every summer my 2004 Adventurer runs like a dream until temps hit 85°F, then it breaks down constantly and no shop can figure out why. The main slide out has been acting up with the HWH hydraulic system, and I honestly don't know enough to fix it myself.

I'm worried about getting taken advantage of since I don't really know what questions to ask or what warning signs to watch out for. I've heard horror stories about people paying huge bills for shoddy work. What's the best way to research and find a reliable shop? Are there specific things I should ask them before I commit to having work done?

Any guidance would be really appreciated - I just want to make sure I'm being smart about this and not walking into a bad situation. …more

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RV Slide Out Won't Retract: Motor Runs But Won't Move - Fix
Slideouts Medium 1-2 hours 124 👍

RV Slide Out Won't Retract: Motor Runs But Won't Move - Fix

Planning to use the same motor running trick that saved my old Winnebago's slide out, but this new rig's slide won't budge at all. It extended just fine this morning, but now when I try to bring it back in, the motor sounds like it's working but the slide isn't budging at all. I can hear it running but zero movement.

I'm trying to figure out if this is a hydraulic problem or if I've got a cable system that's gone haywire. Could it be something simple like low fluid, or am I looking at broken cables? Don't want to mess around with it too much without knowing what I'm dealing with first. …more
Xantrex Freedom X 1200 Inverter Low Battery Warning: Critical 11.2V Fix Guide
Solar Batteries Medium 1-2 hours 120 👍

Xantrex Freedom X 1200 Inverter Low Battery Warning: Critical 11.2V Fix Guide

Walked into my new RV and discovered the previous owner left the Xantrex Freedom X 1200 inverter constantly throwing critical 11.2V low battery warnings. My Xantrex Freedom X 1200 inverter is displaying warning indicators on the panel, and I'm seeing some concerning voltage readings that have me worried about potential damage to my electrical system.

Here's the complete situation: My house battery is reading 11.2 volts, while the chassis battery shows 13.1 volts. The inverter panel is lit up with what I assume are low voltage warnings. I've been noticing the interior lights dimming significantly, especially when trying to run any appliances through the inverter. To make matters worse, it's currently overcast and getting dark, so my solar panels aren't generating any meaningful charge to help recover the battery.

I'm particularly concerned because I know lead-acid batteries can be permanently damaged if they're discharged too deeply. The voltage reading of 11.2V seems critically low to me, but I want to understand exactly how urgent this situation is and what my immediate next steps should be. Should I be looking at shore power connection, generator use, or is there something wrong with my charging system that caused this in the first place? I need to know both the immediate fix and what might have caused this failure. …more
How to Upgrade Your RV Converter Charger for Lithium Batteries with Gentle Care
Solar Batteries Medium 2-4 hours 113 👍

How to Upgrade Your RV Converter Charger for Lithium Batteries with Gentle Care

Halfway through planning our three-week cross-country trip next month, I realized my PD4560 60-amp converter/charger won't properly handle the lithium batteries I'm installing. My existing Progressive Dynamics unit obviously isn't designed for LiFePO4 batteries - I can use boost mode to charge them up, but I know that's not ideal for battery longevity.

I just purchased a 30 amp generator and I'm wondering if it will have enough capacity to handle not just my current charger, but potentially a larger lithium-compatible unit. I'm considering upgrading to a 75 or even 90 amp charger to reduce charging times, but I need to make sure my generator can handle the load. I'm trying to figure out the actual AC amp draw of these higher-capacity chargers and whether my 30 amp generator will be sufficient.

What are the best lithium-compatible converter/charger options that would work with my generator setup, and how do I properly size the charger capacity to match my lithium battery bank? …more
RV Slide Out Water Leak Repair: Complete Guide to Finding & Fixing Leaks in Your RV
Slideouts Medium 2-3 hours 108 👍

RV Slide Out Water Leak Repair: Complete Guide to Finding & Fixing Leaks in Your RV

Replaced my slide out seals last month but water still keeps pouring in every time it rains — am I missing something obvious here?

I've heard it could be the weatherstripping or seals, but I'm not sure how to inspect them properly or what other things might cause leaks. Could someone walk me through a systematic approach to find and fix slide out water leaks? I'd really appreciate guidance on what to check first and how to go about diagnosing the problem.

While the seals look okay visually, something clearly isn't sealing right when it rains. …more
MagnaSine MS2012 Inverter Replacement Guide - Best Upgrade Options 202
Solar Batteries Hard 4-6 hours 106 👍

MagnaSine MS2012 Inverter Replacement Guide - Best Upgrade Options 202

About my 2007 Fleetwood Bounder: the MagnaSine MS2012 manual claims it should handle my loads perfectly, but this inverter keeps failing on me anyway. It's been acting up for months now - the microwave keeps causing it to hiccup and shut off, then it comes right back on. I know it's only going to get worse from here.

I've been looking at upgrading to something more reliable, maybe a Victron or another brand, but I'm honestly overwhelmed by all the options out there. What are the best replacement inverters that other RVers have had success with? I just want something that's going to work consistently without all these random shutdowns.

Before I spend a bunch of money though, could this actually be a battery issue instead of the inverter itself? I'd hate to replace a perfectly good unit if the real problem is somewhere else in the system. …more
Sony VCB-62MH RV Camera Monitor Replacement: Complete Installation Guide for RV Coaches
Electrical Medium 3-4 hours 105 👍

Sony VCB-62MH RV Camera Monitor Replacement: Complete Installation Guide for RV Coaches

Already cleared my Saturday schedule to swap out this Sony VCB-62MH RV camera monitor — what tools and prep work should I have ready beforehand? The Sony VCB-62MH rear view camera monitor in my 2008 Phaeton finally died, and of course Sony doesn't make them anymore. I've been searching everywhere for a replacement but everything I find is either way too big for the existing dash opening or doesn't work with the Sony cameras that are still perfectly fine.

I really don't want to replace the entire camera system - that would cost a fortune and the cameras work great. I just need the monitor replaced. Has anyone successfully found a workaround that reuses the existing Sony cameras and wiring? I'd love to keep the automatic switching feature for the side cameras when using turn signals if possible, but at this point I just need something that works and fits in the dash opening. …more
RV Auto Hold Parking Brake: Complete Guide to Operation and Troubleshooting Basics
Propane Easy 15 min read 103 👍

RV Auto Hold Parking Brake: Complete Guide to Operation and Troubleshooting Basics

Woke up this morning and spotted my 1999 Damon Daybreak 3270's auto hold parking brake light blinking on the dash when it was perfectly fine yesterday. I'm still learning everything about motorhome systems and I'm confused about the auto hold parking brake feature.

The system doesn't seem to be working properly (barely holds at all), but honestly I'm not even sure I understand how it's supposed to operate in the first place. Is this something that engages automatically? Do I need to do something specific to activate it?

Could someone explain how these auto hold parking brake systems work on motorhomes, how to use them properly, and maybe some troubleshooting tips? I want to make sure I understand the basics before I start trying to fix anything. …more

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Fleetwood Discovery Generator Won't Start: Battery & Electrical Fixes Guide
Engine Medium 2-3 hours 101 👍

Fleetwood Discovery Generator Won't Start: Battery & Electrical Fixes Guide

Since the manual says to check the fuel shutoff solenoid first on my 1999 Fleetwood Discovery 37V diesel pusher generator, why am I getting power there while the battery connections are completely corroded? The generator absolutely refuses to start unless I run the main Cummins engine for several minutes first, and I've already tried using the boost battery switch which seems to do nothing.

I have brand new batteries - two 12V for the chassis and four 6V house batteries properly wired. Everything else works fine, but this generator issue has me concerned. I want to understand: 1) Why won't the gen set start from its batteries without the main engine running first? 2) Which battery bank does the gen set actually use - chassis, house, or a separate gen set battery?

I'm 80 years old and hesitant to crawl under the coach to trace the gen set 12-volt cable. Can someone help me understand what might be happening with my generator's electrical system? …more
RV Emergency Start Switch Not Working: Complete Troubleshooting & Repair Guide
Electrical Medium 30-60 minutes 98 👍

RV Emergency Start Switch Not Working: Complete Troubleshooting & Repair Guide

Every time the temperature hits 85°F or higher, my RV's emergency start switch completely fails — works perfectly in cooler weather, but now my chassis battery is dead while house batteries stay charged. When I press the emergency start button, absolutely nothing happens - no sounds, no response at all.

I'm worried there might be something wrong with the system or that I'm not using it correctly. Should I be hearing some kind of click or sound when I press the button? Could there be blown fuses I need to check? I'm hesitant to keep trying without knowing if I might cause damage to the electrical system. What's the proper troubleshooting process to safely figure out why this emergency start feature isn't connecting my house batteries to help start the engine? …more
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