Results for "aluminum-welding"

Engine Hard 2-3 hours for diagnosis 172 👍 0

1999 F53 V10 Oil in Coolant: Complete Head Gasket Diagnosis & Repair Guide

Called three dealerships about warranty coverage for oil contamination in my 1999 Ford F53 V10's coolant system — before I tackle this head gasket nightmare myself. The unit overheated after the oil level dropped significantly, though it still starts and runs without throwing any codes.

Based on the symptoms, I suspect a blown head gasket, but I want to perform proper diagnostic testing before committing to a major repair. What specific diagnostic procedures should I run to confirm whether this is actually a head gasket failure versus other potential causes like a cracked head or block issue?

Looking for a systematic approach to pinpoint the exact problem before I start tearing into this engine. …more

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Engine Easy N/A 164 👍 0

Ford V10 Triton Engine Maintenance Guide: EGR Delete vs Regular Service Tips

Spent years doing regular EGR maintenance on my old gas motorhome without issues — but this 2007 Fleetwood 31' Tioga with Ford V10 Triton has me second-guessing everything. I keep reading conflicting information about EGR delete procedures on V10 engines, and I'm worried I might make things worse if I mess with it.

Is the EGR delete modification actually necessary on this 2007 3-valve V10, or am I overthinking this? I don't want to void any warranties or create problems that weren't there before. Would I be better off just sticking to regular maintenance instead of modifications? I'm looking for reassurance that I'm taking the right approach to keep this engine running reliably for years to come. …more

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Ac Refrigeration Medium 2-3 hours 128 👍 0

Dometic RV AC Not Cooling? 5 Common Fixes for Air Conditioner Troubleshooting Guide

Walked out to my RV this morning trying to decide between calling a repair tech or troubleshooting my Dometic Brisk Air rooftop AC myself since it's showing weird operational issues. The compressor engages and fan motor operates normally, but the unit fails to produce cold air output. Temperature differential across the evaporator coil is minimal.

Unit functioned properly through previous cooling season with no apparent issues. Current symptoms include normal airflow volume but inadequate cooling capacity. What systematic diagnostic procedure should I follow to identify the root cause? Looking for a methodical troubleshooting sequence that addresses the most probable failure points in order of likelihood. …more

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4.6 (31,500 reviews)

Exterior Hard 2-4 hours 126 👍 0

How to Fix RV Garage Door Delamination: Complete Repair Guide 2024

Finally facing the inevitable with my 1994 Fleetwood Jamboree Rallye garage doors that are 30 years old and completely delaminating at the seams — repair or replace? The extruded aluminum frame corners that are supposed to be screwed together are failing because the screws keep breaking under stress. What started as minor separation has now progressed to the point where the structural integrity of the entire door system is compromised.

I've noticed that not only are the corner joints failing, but the door panels themselves seem to be separating from their backing material, and the weather seals around the perimeter are starting to pull away as well. The doors don't close properly anymore, leaving gaps that let in water and debris. I'm concerned about further damage to the garage area and contents if I don't address this comprehensively.

I need a complete repair approach that addresses the delamination issue, reinforces the structural components, and replaces the failing seals. Simply adding corner braces feels like a band-aid solution, and I'm worried about drilling out the broken screws without causing more damage to the aluminum frame. What's the proper way to tackle this type of comprehensive garage door repair on an older RV? …more

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General Medium 4-8 hours 116 👍 0

How to Reduce RV Interior Noise: Complete Sound Dampening Guide for Motorhomes

Despite having a 2021 Coachmen Mirada, looking at my sound meter right now and there's 69 decibels of highway noise blasting through the cabin. My target is to achieve approximately 65 decibels for better communication with passengers.

I need a systematic approach to interior noise reduction. What are the most effective sound dampening materials and techniques for motorhomes? Specifically, I'm looking for solutions that address engine noise transmission, road noise, and any rattling components that contribute to the overall sound level.

What realistic noise reduction can I expect from proper sound deadening implementation, and what are the key areas to focus on for maximum impact? …more

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Ac Refrigeration Medium 2-3 hours 114 👍 0

Ford V10 RV Chassis A/C Cycling On and Off at High RPM - Complete Fix

Before highway driving yesterday, my gauge showed 250 PSI on the high side, but every Ford V10 manual says my 2019 Georgetown XL should max at 200 PSI. After completing full refrigerant system service including line replacement, receiver-drier, and expansion valve replacement, followed by proper evacuation and R134a charge to specification (920g), the system operates normally at idle and low RPM conditions.

However, above 2800 RPM during highway driving, the compressor cycles on and off repeatedly. System pressures appear normal during stationary testing. Is this cycling behavior a designed protective feature of the Ford V10 PCM during high load conditions, or does this indicate an underlying issue with head pressure, airflow, or refrigerant charge that requires further diagnosis? …more

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Engine Easy N/A - finding shop 110 👍 0

Ford F53 V10 RV Chassis Repair Shops Near Raleigh NC - Engine Service

My Ford F53 V10 is showing misfire codes P0301 and P0303, but my compression test reads 180 PSI when everything says it should be around 150 PSI. I'm located near Raleigh, North Carolina, and I need to get some mechanical work done - specifically repairs to the exhaust manifold bolts and air conditioning system work.

The problem I'm running into is that when I call Ford dealerships in the area, they keep telling me they don't work on motorhomes, even though it's a Ford chassis. This seems crazy to me since the engine and drivetrain components should be the same as other Ford vehicles. The exhaust manifold issue and AC problems are fairly standard automotive repairs, so I don't understand why the Ford connection isn't helping me here.

What type of repair facilities should I be looking for instead? Are there specific shops or service centers near Raleigh that specialize in F53 chassis work, or should I be approaching this differently? I just need somewhere that can competently handle these mechanical repairs on my motorhome without the runaround. …more

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Solar Batteries Medium 2-3 hours 100 👍 0

RV Solar Panel Z Bracket Installation: Drill vs Adhesive Mounting Guide

Ready to mount solar panels on the roof but torn between drilling through the fiberglass with Z-brackets or using VHB tape adhesive mounts. Terrified of roof leaks from drill holes but also worried the adhesive won't hold at highway speeds. Which mounting method actually holds up long term? …more

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Engine Medium 1-2 hours 95 👍 0

Ford F53 V10 Bypass Oil Filter Installation: Best Mounting Locations for RV Chassis

Walked out to check my oil analysis results and they're showing 15-micron contaminants, but everything says my 2003 F53 V10's factory filter catches down to 25 microns. I've been reading about how these can help extend oil life and keep things cleaner, but I'm honestly not sure where the best place to mount one would be.

I've seen some people mention sandwich adapters at the original filter location, remote mounting blocks, and even tapping directly into the engine block. As someone who's still learning, I don't want to mess this up or create problems down the road. What's considered the best practice for mounting location on the F53 V10? I'd really appreciate some guidance from those who have done this before. …more

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Exterior Easy 15 minutes 94 👍 0

How to Replace Your RV Door Awning Motor Cap: Step-by-Step Guide

I tried getting answers about my RV sideswipe damage but my insurance adjuster says it's totaled, three body shops say fixable, and forums are completely split. The coward took off at the highway exit before I could get his plates. Damage is to the bay doors and right front corner cap area - looks pretty ugly but the RV is still drivable. Police never showed up despite multiple calls over 4 hours of waiting. Already filed with insurance and sent photos, but I'm wondering what I should be looking for beyond the obvious visible damage. This is my first accident in 8 years of RVing and I'm stressed about hidden issues I might miss. Any advice on what to inspect or document before the adjuster comes out? …more

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Engine Medium 2 hours 90 👍 0

Onan 5500 Generator Tune-Up Guide: Best Aftermarket Parts & Filters 20

Before my last camping trip when I tried to order replacement parts, I discovered that finding genuine OEM components for my Onan 5500 generator has become nearly impossible. The Cummins website has been showing most tune-up components as out of stock for months now, and when I do find supposedly "official" Onan oil filters online, many retailers are substituting generic filters that may not meet the same specifications.

I've been researching alternatives and I'm particularly concerned about getting the right oil filter and spark plugs. For the oil filter, I've seen conflicting information about whether aftermarket options like Wix filters are truly compatible - some sources mention the 57398 but I've read mixed reviews about fitment issues. For spark plugs, my current ones are NGK BPR4EY, and I've heard the NGK 3432 might be equivalent, but I want to make sure before ordering.

I'm also planning to stick with zinc-containing oil like Rotella T6 15w40 since I know air-cooled engines need the extra protection, but I'd love confirmation that I'm on the right track with quality aftermarket parts that won't compromise my generator's performance. What specific part numbers and brands would you recommend for a reliable tune-up when OEM parts aren't available? …more

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Ac Refrigeration Medium 1 hour inspection 90 👍 0

Norcold RV Refrigerator Fire Hazard: Complete Prevention Guide & Safety Tips

Standing in my flooded RV after last week's torrential downpour, I'm realizing my Norcold double door refrigerator might be one electrical surge away from turning this whole rig into a bonfire. I've discovered a concerning burn mark that suggests serious heat distribution issues, particularly around the chimney and heat diverter placement.

I'm trying to figure out if this is one of those real risks from the previous class action lawsuit or just an RV urban legend. After the factory modifications following the lawsuit, which installed a thermal overheat switch, I'm still worried about the fundamental design - specifically how the heat diverter seems to direct heat toward the cabinet wall.

What exactly causes these fire risks, and more importantly, what can I actually DO about it? The fix seems to involve removing the fridge and installing heat protection on the cabinet wall. I've heard whispers about recalls and some prevention methods, but I want concrete steps to ensure my RV doesn't become a potential fire hazard.

Any guidance on real prevention steps would be amazing - I'd rather not explain to my insurance company why my vacation home spontaneously combusted! …more

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Chassis Easy 30 minutes 90 👍 0

Ford E350 Dually Wheel Center Hole Size Guide: Front vs Rear Differences Explained

According to my mechanic, my Ford E350 dually has mismatched wheel fitments, center holes that don't align properly, AND different sizing between front and rear wheels all at once. I have a 2001 Ford E350 Class C motorhome with dual rear wheels, and I desperately need to get a spare tire sorted out.

I found what I thought was the perfect rim - same bolt pattern as my existing wheels - but when I got home and really looked at it, the center hole is noticeably smaller than the ones currently on my RV. I've been assuming all six rims on a dually setup would be identical, but now I'm second-guessing everything.

Could it be that Ford actually uses different center hole sizes between the front wheels and rear dually wheels on the E350? I'm really hoping someone can clarify this because I need to know if I bought the wrong type of rim or if there's something else I'm missing here. …more

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Engine Medium 3-4 hours 88 👍 0

Ford F53 Chassis Misfire Problems: Early Spark Plug & Coil Failure Solutions

Walked out to my 2021 Class A motorhome this morning facing the third Ford F53 chassis misfire this year and I'm done throwing parts at it blindly. We've got less than 20,000 miles on the odometer, but recently experienced rough running and got a check engine light. When I took it to a Ford dealer that services Class A rigs, they diagnosed misfires in two cylinders and recommended servicing the entire fuel system. I ended up having them replace all eight spark plugs, plug wires, and ignition coils since we were already dealing with failures.

The coach now runs better than it ever has since new, which makes me think the original components may have been subpar from the factory. What's really bothering me is that we shouldn't need major ignition system work this early in the vehicle's life. I'm curious if other owners of 2021 or newer F53 chassis motorhomes have experienced similar premature failures with their spark plugs, ignition coils, and plug wires? Is this pointing to some kind of quality control issue with Ford's ignition components on these newer chassis, and should I expect better reliability from aftermarket replacements going forward? …more

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Plumbing Medium 45 minutes 87 👍 0

How to Clean Clogged Duo-Therm 630515 AC Drain Pan & Lines - Complete RV Maintenance Guide

About five YouTube tutorials later, my Duo-Therm 630515 drain pan is somehow backing up worse than when I started this whole mess. The condensate seems to be backing up and I can see water where it shouldn't be, but only a little bit is coming out the normal drain line.

I'm worried about making things worse by trying to fix it myself. Is there a safe way to clear these blockages without having to tear into the unit or damage any seals? I have access to compressed air and a shop vacuum if those would help.

Any guidance would be really appreciated - I don't want to create a bigger problem by doing this wrong! …more

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