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Onan 5500 Generator Problems: Complete Repair Guide 2024
Engine Medium 2-6 hours 289 👍 1

Onan 5500 Generator Problems: Complete Repair Guide 2024

Spent three hours testing my 2014 Hurricane's Onan 5500 gen getting 11.8 volts output when every manual says it should be 12+ volts! Here's the weird part - when I disconnect the remote harness, the generator fires right up and purrs like a kitten. But the second I plug that remote connection back in, boom - both the remote start light AND the generator start light come on, and then... nothing. Won't start at all.

The really bizarre symptom is this chattering from the fuel pump when the remote is connected. I can literally feel the fuel line jumping around when I put my hand on it. It's like the pump is having some kind of seizure or something!

I'm guessing this has to be some kind of electrical issue between the control board and the remote system, but I've never seen anything quite like this before. Anyone dealt with this specific combo of symptoms on an Onan 5500? Really hoping there's a known fix because pulling this thing out of the RV again would be a major pain! …more
ECM Low Battery Warning RV: Complete Diagnosis & Fix Guide
Electrical Medium 2-6 hours 230 👍 1

ECM Low Battery Warning RV: Complete Diagnosis & Fix Guide

During a family trip, my 2005 Fleetwood Discovery 39S threw code 168-1 for low ECM battery voltage and went into full shutdown mode—is this dangerous with kids onboard? Engine cut out, transmission selector went dark, ABS warnings everywhere - the whole nine yards. Scared the heck out of me when it happened on the interstate!

I'm seeing this seems to be a thing with these diesel pushers, but I'm drowning in conflicting info online. Some say it's the chassis battery, others blame alternator issues, and I've even seen posts about ECM power supply problems on the Caterpillar engines. What's the actual step-by-step process to track this down? And more importantly, how do I fix it so it doesn't leave me stranded again? Really need a complete walkthrough of what causes this code and the proper repair approach. …more
RV Grey Water Tank Clogged? 7 Proven Solutions to Clear Blockages Fast
Plumbing Medium 1-2 hours 155 👍

RV Grey Water Tank Clogged? 7 Proven Solutions to Clear Blockages Fast

Found out my RV service tech wants $800+ to replace the entire grey water system on my 2007 RV for an intermittent blockage that seems fixable. It doesn't seem to matter if we're level or not - it's completely random.

I've tried using a high suction shop vac and even attempted snaking it, but I'm nervous about forcing things and making the problem worse. I suspect it might be a manufacturing plug that fell into the tank, but I'm not sure. I found one solution with a reverse flush valve that seems to work temporarily, but I'm concerned about the underlying cause.

What are the safest and most proven methods to diagnose and fix these random grey water blockages? I don't want to damage the tank or create bigger problems, but this unpredictable draining is driving me crazy. Are there specific cleaning products or techniques that actually work without risking harm to the system? …more
Ford E-350 vs E-450 Chassis: RV Fuel Economy, Power & Weight Capacity
Engine Easy N/A 132 👍

Ford E-350 vs E-450 Chassis: RV Fuel Economy, Power & Weight Capacity

Last weekend I felt this awful engine strain and heard sluggish acceleration sounds while test-driving a 2017 Phoenix Cruiser #2351 with its E-350 chassis and V10 engine. I'll be doing extensive western touring through mountain and plains regions, which means substantial mountain grades and wind challenges. I'm comfortable driving slowly and want to understand two key things: 1) Will this E-350 chassis handle mountain grades without major issues, and 2) What's the real-world fuel consumption like? I plan to do an initial inspection this weekend, followed by a third-party mechanical review. I'm not overly concerned about fuel economy but want to understand the actual performance limitations. I'd appreciate insights from owners who have experience with similar touring conditions on an E-350 chassis. …more
RV Propane Regulator Freezing Up? Common Causes & Easy Fixes
Propane Easy 30 minutes 128 👍

RV Propane Regulator Freezing Up? Common Causes & Easy Fixes

About the third time this season my propane system is acting up during cold weather prep and I'm done trying to figure this out on my own. When temperatures drop, I notice my propane regulator develops frost on it and the gas flow seems to slow down or stop completely. This makes me nervous - is this actually normal behavior or do I have a serious problem?

I'm worried about running my furnace and other propane appliances when this happens. Should I be concerned about safety? And if this freezing is normal, what's the safest way to prevent it from happening? I don't want to do anything that might make the situation worse or create a hazardous condition. …more
RV Black Tank Flush Not Working - Water Wont Go In
Plumbing Medium 1-2 hours 101 👍

RV Black Tank Flush Not Working - Water Wont Go In

According to my neighbor I need to replace the valve, the RV dealer says it's just a clog, and YouTube insists it's a pump issue with my 2012 36 QSP's black tank flush system. When I connect my hose to the flush port and turn on the water, nothing seems to go into the tank - the water just doesn't flow in like it should.

I'm wondering if there's a check valve that might be stuck or if something is clogged up? I've used the flush connection earlier in the year without any problems, so this is puzzling. I've heard about debris getting in the spray nozzle too. What are the most common causes when the black tank flush won't accept water, and what should I try to fix it? Any guidance would be really appreciated since I'm not sure what to troubleshoot first! …more

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Cummins ISL Code 1896: EGR Valve Controller Gaskets & Repair
Engine Medium 3-4 hours 97 👍

Cummins ISL Code 1896: EGR Valve Controller Gaskets & Repair

About to drop $2,800 on my Cummins ISL throwing code 1896 for EGR valve controller out of calibration and wondering if I can tackle this myself. Planning to pull and clean the EGR valve controller to see if that clears it up.

Do I need to order replacement gaskets before I start this job? Want to make sure I have everything on hand before I tear into it. …more
RV Chassis Battery Draining & Dead Outlets - Troubleshooting
Electrical Medium 2-4 hours 94 👍

RV Chassis Battery Draining & Dead Outlets - Troubleshooting

Finally followed the manual's advice to check the converter first when my outlets died, but my RV chassis battery keeps draining even though the converter tests perfectly. here and I'm at my wit's end with my 2018 Winnebago Vista. The chassis battery keeps going completely dead every few days, even when we're plugged into shore power at the campground. I've already replaced the battery twice thinking it was just old, checked all the obvious stuff like dome lights and radio, and even had the alternator tested - everything checks out fine.

What's really driving me crazy is that this just started happening about a month ago out of nowhere. We've been full-timing for three years without any major electrical issues. I'm wondering if there's some parasitic draw I'm missing or if the battery isolator could be acting up? Has anyone else dealt with this nightmare? I'm getting tired of jump-starting this thing every other day and my wife is about ready to sell the rig and get a travel trailer instead! …more
Fix Renogy Lithium Battery Charge Percent Differences
Solar Batteries Medium 2-3 hours 92 👍

Fix Renogy Lithium Battery Charge Percent Differences

Nobody has $200+ laying around for a service call — is there a DIY fix for Renogy lithium batteries showing wildly different charge percentages? About a year ago I installed 3 12v Renogy lithium batteries with a Renogy One Core control panel in my RV. Everything worked beautifully at first - the batteries were supposed to communicate with each other to keep all cells balanced, which is critical for lithium battery health.

Recently though, I've noticed the charge percentages are diverging by as much as 10% between batteries. Even worse, my One Core display keeps going blank and won't show charge percentages until I restart it. I've been through the manuals multiple times but can't find anything about troubleshooting charge percent differences or how to check for software updates on either the batteries or the control panel.

I know this communication/balancing issue could lead to serious problems if not addressed. Has anyone dealt with this before? I'm hoping there's a solution that doesn't involve replacing everything after just one year of use. …more
Norcold RV Refrigerator Fire Hazard: Complete Prevention Guide & Safety Tips
Ac Refrigeration Medium 1 hour inspection 90 👍

Norcold RV Refrigerator Fire Hazard: Complete Prevention Guide & Safety Tips

Standing in my flooded RV after last week's torrential downpour, I'm realizing my Norcold double door refrigerator might be one electrical surge away from turning this whole rig into a bonfire. I've discovered a concerning burn mark that suggests serious heat distribution issues, particularly around the chimney and heat diverter placement.

I'm trying to figure out if this is one of those real risks from the previous class action lawsuit or just an RV urban legend. After the factory modifications following the lawsuit, which installed a thermal overheat switch, I'm still worried about the fundamental design - specifically how the heat diverter seems to direct heat toward the cabinet wall.

What exactly causes these fire risks, and more importantly, what can I actually DO about it? The fix seems to involve removing the fridge and installing heat protection on the cabinet wall. I've heard whispers about recalls and some prevention methods, but I want concrete steps to ensure my RV doesn't become a potential fire hazard.

Any guidance on real prevention steps would be amazing - I'd rather not explain to my insurance company why my vacation home spontaneously combusted! …more
How to Safely Use Multiple RV Campground Pedestal Outlets: Electrical
Electrical Easy N/A 86 👍

How to Safely Use Multiple RV Campground Pedestal Outlets: Electrical

I looked at my campsite setup and realized I need to safely tap multiple pedestal outlets for my RV without creating an electrical disaster. My toyhauler is plugged into the 50A service, but I'm thinking about also using the 20A outlet on the same pedestal for my residential washer/dryer and an electric tankless water heater.

Specifically, I want to plug in an electric tankless water heater for my toyhauler's setup, but I'm concerned about whether a 20A outlet can even handle that kind of load. Are these outlets on the same breaker as the 50A service? I don't want to trip breakers or worse, cause any damage to the campground's electrical system.

What's actually safe to plug into those extra pedestal outlets when you're already using the main 50A connection? I'm being extra cautious because I've heard horror stories about RV electrical issues. …more
RV Sewer Hose Freezing Temperature & Cold Weather Protection
Plumbing Medium 30 min 86 👍

RV Sewer Hose Freezing Temperature & Cold Weather Protection

Nobody can seem to agree on whether I should winterize my RV sewer hose system now or wait until temperatures actually threaten my specific setup. Current setup involves a dual-hose configuration with approximately 30 feet total length running to septic connection point.

Critical issue: The final two feet of hose rises approximately two inches above the main run elevation before connecting to the septic inlet. This creates a low point where effluent can accumulate rather than draining completely. Overnight temperatures are forecast to drop to 25°F for the next 48 hours.

What is the precise freezing temperature for RV sewer hoses, and does the uphill section with potential standing water create additional freeze risk at this temperature threshold? …more
How to Stop RV Windshield Condensation: Complete Prevention Guide
Ac Refrigeration Easy Varies 85 👍

How to Stop RV Windshield Condensation: Complete Prevention Guide

Between running my AC constantly or relying on fans and ventilation to stop windshield condensation in my 31-foot Class A during Naples' brutal 89% humidity. Experiencing persistent exterior windshield condensation at 5:15 AM, while side windows and rear bedroom window remain clear. Recently modified ventilation by closing all four interior AC roof vents to test temperature regulation effects.

Condensation appears as moderate moisture accumulation on windshield exterior surface, with minimal condensation on some side windows. This occurs during typical Florida morning conditions with significant temperature differential between nighttime glass surface and ambient air humidity levels.

Require systematic approach to eliminate both interior and exterior condensation formation. What are the most effective methods to prevent windshield fogging through humidity control, ventilation management, and thermal barriers? Need technical solutions that address root causes rather than temporary fixes. …more

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Advent RV Air Conditioner Not Cooling? Complete KoolRV Adapter Fix Guide
Ac Refrigeration Medium 2-4 hours 82 👍

Advent RV Air Conditioner Not Cooling? Complete KoolRV Adapter Fix Guide

Around 6 AM I walked out to my fifth wheel and spotted my Advent air conditioner running but barely pushing any cool air through the vents. I replaced my old Coleman AC with an Advent, mainly due to price, but I'm not getting good cooling during the heat of the day. I've found that opening the slide vents on the ceiling cover helps a bit.

I'm considering using a KoolRV adapter like I had with my previous Coleman, but no adapter currently exists for the Advent. I've noticed the cold air discharge opening is located in the corner instead of the center, which I think is causing air turbulence and restricting duct airflow.

My main concern is whether restricting the airflow too much could cause problems like freezing up or other damage to the AC system. I've also seen that installing these adapters involves removing some kind of dividing wall inside the unit, but I don't understand why that's necessary.

Could someone explain if there are risks to restricting airflow and why that dividing wall needs to be removed? I want to make sure I understand what I'm getting into before I try any modifications. Right now, it's starting to cool down here in the Everglades, but I still want to improve my cooling performance. Thanks for any guidance! …more
Where to Buy Onan Generator Rubber Isolator Mounts: Complete Sourcing
Engine Easy 1 hour sourcing 81 👍

Where to Buy Onan Generator Rubber Isolator Mounts: Complete Sourcing

Got caught in all that rain last week and now my 2008 Jayco Melbourne 29D's Onan 4000 generator rubber isolator mount has completely split and separated. I've tried the usual RV parts sites, checked with local shops, and even called a few places - either they don't carry them or they're backordered for weeks.

I really need to get this fixed before my next camping trip. The generator is already pulled out so it's the perfect time to replace these mounts, but I just can't seem to locate the right parts anywhere. I'm willing to try generic mounts if I can figure out the right measurements, but I'd prefer OEM if possible.

Does anyone know reliable sources where I can actually find these isolator mounts? I'm running out of options here and getting pretty frustrated with the whole situation. …more
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