Results for "no spark"

Engine Medium 2-6 hours 290 👍 1

Onan 5500 Generator Problems: Complete Repair Guide 2024

Spent three hours testing my 2014 Hurricane's Onan 5500 gen getting 11.8 volts output when every manual says it should be 12+ volts! Here's the weird part - when I disconnect the remote harness, the generator fires right up and purrs like a kitten. But the second I plug that remote connection back in, boom - both the remote start light AND the generator start light come on, and then... nothing. Won't start at all.

The really bizarre symptom is this chattering from the fuel pump when the remote is connected. I can literally feel the fuel line jumping around when I put my hand on it. It's like the pump is having some kind of seizure or something!

I'm guessing this has to be some kind of electrical issue between the control board and the remote system, but I've never seen anything quite like this before. Anyone dealt with this specific combo of symptoms on an Onan 5500? Really hoping there's a known fix because pulling this thing out of the RV again would be a major pain! …more

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Engine Hard 4-6 hours 171 👍 0

Ford F53 7.5L RV Won't Start: Fuel Pump Relay Voltage Drop Fix

Woke up to my 1996 Ford F53 7.5L motorhome eating through my patience and wallet with this no-start issue that keeps coming back. It cranks strong but absolutely will not start, and I've been chasing this problem for weeks now. The engine ran fine for about 3-4 minutes one day, then just died and hasn't started since.

I've already done quite a bit of diagnostic work:
- Replaced PCM and distributor
- Fuel pump works when powered directly
- Battery is fully charged
- Checked fuses and relays
- PCM relay voltage drops from 12.2V to 9.3V with key on
- Fuel pump relay only shows 3.3V at pin 86 (should be 12V)
- Inertia switch tested at 1.7V at connector
- ANL 178 fusible link fluctuates between 0.3-0.6V

The engine will only start with starter fluid when the SPOUT is removed. I'm getting only 5.5V at the fuel pump connector.

Has anyone dealt with this specific issue on an F53 chassis? I really need to get this RV back on the road and I'm running out of ideas! …more

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Engine Easy N/A 164 👍 0

Ford V10 Triton Engine Maintenance Guide: EGR Delete vs Regular Service Tips

Spent years doing regular EGR maintenance on my old gas motorhome without issues — but this 2007 Fleetwood 31' Tioga with Ford V10 Triton has me second-guessing everything. I keep reading conflicting information about EGR delete procedures on V10 engines, and I'm worried I might make things worse if I mess with it.

Is the EGR delete modification actually necessary on this 2007 3-valve V10, or am I overthinking this? I don't want to void any warranties or create problems that weren't there before. Would I be better off just sticking to regular maintenance instead of modifications? I'm looking for reassurance that I'm taking the right approach to keep this engine running reliably for years to come. …more

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Best RV Surge Protectors

4.6 (14,200 reviews)

Engine Easy 1-2 hours inspection 149 👍 0

Ford E450 V10 Reliability: Expected Mileage and Longevity Guide for RV Owners

Nobody prepared me for staring at this 2018 Jayco Greyhawk 29MVP with Ford E450 chassis showing 54,000 miles and wondering if I'm looking at a money pit. The unit appears well-maintained with quality features including auto-leveling, fiberglass roof and nose, plus J-ride suspension. However, the odometer shows 54,000 miles, which exceeds my initial target range.

I need to assess whether this mileage represents significant wear on the E450/V10 drivetrain combination. What is the typical service life expectation for these engines when properly maintained? At what point should mileage become a primary concern versus overall mechanical condition? …more

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Engine Easy 15 min read 141 👍 0

Remote RV Diesel Fueling: Complete Guide for Campground Fuel Strategies

Last night at 11 PM I'm staring at my diesel RV's fuel gauge showing nearly empty — need to figure out remote campground fuel strategies before we head out this morning. With a 5 gallon Harbor Freight stick transfer pump, I've been able to add fuel when truck stops aren't convenient, but I'm concerned about static electricity risks.

My current setup involves using the pump to transfer diesel with the fuel can on a camping table, since my RV's fuel inlet is located under a slide. I pumped 10 gallons successfully, but I'm wondering about the safety of this method.

I know there are static electricity concerns when transferring fuel, and I'm curious about the specific risks with diesel. How safe is it to transfer fuel when the can isn't directly grounded to concrete? Are there best practices I should follow when manually adding diesel in remote locations? …more

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Engine Easy N/A 133 👍 0

Ford E-350 vs E-450 Chassis: RV Fuel Economy, Power & Weight Capacity

Last weekend I felt this awful engine strain and heard sluggish acceleration sounds while test-driving a 2017 Phoenix Cruiser #2351 with its E-350 chassis and V10 engine. I'll be doing extensive western touring through mountain and plains regions, which means substantial mountain grades and wind challenges. I'm comfortable driving slowly and want to understand two key things: 1) Will this E-350 chassis handle mountain grades without major issues, and 2) What's the real-world fuel consumption like? I plan to do an initial inspection this weekend, followed by a third-party mechanical review. I'm not overly concerned about fuel economy but want to understand the actual performance limitations. I'd appreciate insights from owners who have experience with similar touring conditions on an E-350 chassis. …more

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Ac Refrigeration Medium 2-3 hours for diagnosis, professional repair likely needed 122 👍 0

Coleman Mach AC Fuse Blows With Battery On - Rockwood Fix

Found out the hard way that the previous owner of my 2019 Rockwood Minilite 2509s left me with a Coleman Mach AC that blows fuses instantly when I flip on the battery. The AC fuse blows instantly when I turn on the battery disconnect, before the AC is even activated. The fuse literally blows before it's completely seated in the panel.

This began two weeks ago without warning - the system had been functioning normally prior to this. Initial fuse replacement provided temporary operation, but the problem returned on the next trip with the fuse already blown upon arrival.

Given the immediate fuse failure with just battery power connected, what type of electrical fault would cause this symptom pattern in a Coleman Mach unit, and what's the most likely location of the problem in the AC circuit? …more

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Electrical Medium 1-2 hours 104 👍 0

Ford F53 RV Chassis: All Headlights Out - Complete Diagnosis & Repair

Pulled out my multimeter on this dead F53 headlight situation and I'm getting 12.4V at the relay when every Ford manual says it should read 12.6V. My 1999 Mountain High Pinnacle Class A with 76,000 miles on a Ford F-53 chassis has me stumped - ALL four headlights (both high and low beams) just went completely dead, but here's the weird part: every single other light works perfectly. Taillights, brake lights, turn signals, markers - they're all fine.

When the headlight switch is on, there are no headlights at all, and the blue high beam indicator remains constantly lit. I noticed a strange clicking sound from under the hood about every 20-25 seconds, which continued even after disconnecting the coach and chassis batteries.

I've already replaced the headlight switch thinking that was the culprit, but the same problem persists. No headlights whatsoever when I flip the switch, whether I'm on high or low beam. I'm starting to think it might be the combination switch or maybe a relay with a potential dead short, but I don't want to start throwing parts at this thing without some guidance.

Has anyone dealt with this exact scenario on a late 90s Ford chassis? What should I be checking first? I really need to get this sorted out before my next trip. …more

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Electrical Medium 45 minutes 104 👍 0

RV Converter Not Charging Battery: Fix Guide & Solutions

Despite my multimeter showing 12.6 volts at the battery, everything I've read says my converter should be pushing 13.6 volts during charging. When I plug into shore power, my converter fan kicks on and runs like normal, and all my 120V stuff works fine - lights, outlets, everything. But my batteries just aren't charging at all.

I'm not really sure where to start troubleshooting this. Could it be a fuse somewhere? Bad connections? Or is my converter partially failing somehow? I'd really appreciate some guidance on what to check first and how to test if the converter is actually putting out the right voltage to charge the batteries. …more

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Engine Medium 2-3 hours 101 👍 0

Ford E450 Inertia Switch Location Guide - Find Your RV's Fuel Cutoff Reset Point

Every Ford E450 I've worked on had the inertia switch behind the driver's panel — but my 2011 Freedom Elite 32r has it hidden somewhere completely different. The engine is experiencing what appears to be fuel delivery issues after a minor fender bender, and I suspect the inertia switch may have been triggered and needs to be reset.

I've already done extensive searching in the typical locations - removed both driver and passenger side kick panels completely, pulled out the glove box, and even partially disassembled sections of the dashboard. Despite checking all these common spots where Ford usually places these switches, I'm coming up empty-handed.

Could the switch be integrated into another component on this particular year and model? Are there any alternative locations specific to the E450 chassis or Freedom Elite configuration that I should be checking? I'm also wondering if some models of this year might not have a traditional standalone inertia switch at all. …more

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Engine Medium 2 hours 97 👍 0

Ford V-10 Misfire Codes P0305 & P0307: Complete RV Engine Repair Guide for Motorhomes

Turned my compression tester on cylinders 5 and 7 and got 150 PSI readings, but I'm still pulling P0305 and P0307 misfire codes on my 2001 Ford E350 V-10. The engine runs smoothly overall, but the diagnostic codes are persistent.

I have replacement spark plugs and ignition coils available but want to ensure I'm following the proper troubleshooting sequence before investing time and effort. What is the recommended diagnostic approach for simultaneous misfires on cylinders 5 and 7?

Given that multiple cylinders are affected, should I prioritize certain components over others, or is there a systematic order that typically yields the most efficient resolution for this engine configuration? …more

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4.6 (9,800 reviews)

Engine Medium 2-4 hours 96 👍 0

Ford F53 No Spark: Complete Ignition Troubleshooting Guide

Halfway through a cross-country trip, my Ford F53 Class A motorhome with the 7.5L V8 cranks but won't fire, has zero spark, AND left me completely stranded. The issue began intermittently with starting problems, then progressed to a complete no-start condition with zero spark at both the coil and distributor.

I've systematically replaced the distributor, ignition control module (ICM), and coil, but the no-spark condition persists. This is an EFI system without a crank position sensor - my research indicates it relies on the pickup coil within the distributor for ignition timing.

What are the most likely causes for this complete ignition failure, and what diagnostic steps should I follow to isolate the root cause? I need a methodical troubleshooting approach since parts replacement hasn't resolved the issue. …more

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Engine Medium 2-4 hours 94 👍 0

Ford E450 V10 Spark Plug & Coil Replacement Guide - RV Engine Maintenance Tips

After handling coil swaps on my old Chevy like they were nothing, this Ford E450 V10 setup has me completely intimidated and second-guessing everything. I've heard cylinder #3 is particularly difficult to access and I'm scared I might break something or use the wrong tools.

I tried using a 7mm wrench like some sources suggested, but it doesn't seem to fit properly and I'm afraid of stripping the bolt heads. I'm also concerned about how to safely reach the coils without damaging other components.

Can someone please walk me through the safest approach and tell me exactly what size wrench I should be using? I'd rather ask for help than risk making an expensive mistake. …more

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Solar Batteries Medium 2-3 hours 93 👍 0

Stop RV Battery Drain During Storage - Expert Solutions

Planning to store my 2012 Winnebago Tour and there's clear signs of battery drain happening across all six house batteries and two chassis batteries. I'm religious about flipping both the chassis and house disconnect switches before putting her away for storage. Still go out monthly to fire up the generator and top off the batteries.

But here's the thing that's driving me nuts - even with those disconnect switches flipped, my batteries are still going dead! Sometimes I can't even get the engine started and have to hook up a trickle charger just to get things going again. What's the deal? I thought those disconnect switches were supposed to prevent this whole mess. Am I missing something obvious here, or is there more going on that I need to tackle? …more

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Solar Batteries Medium 2-3 hours 92 👍 0

Fix Renogy Lithium Battery Charge Percent Differences

Nobody has $200+ laying around for a service call — is there a DIY fix for Renogy lithium batteries showing wildly different charge percentages? About a year ago I installed 3 12v Renogy lithium batteries with a Renogy One Core control panel in my RV. Everything worked beautifully at first - the batteries were supposed to communicate with each other to keep all cells balanced, which is critical for lithium battery health.

Recently though, I've noticed the charge percentages are diverging by as much as 10% between batteries. Even worse, my One Core display keeps going blank and won't show charge percentages until I restart it. I've been through the manuals multiple times but can't find anything about troubleshooting charge percent differences or how to check for software updates on either the batteries or the control panel.

I know this communication/balancing issue could lead to serious problems if not addressed. Has anyone dealt with this before? I'm hoping there's a solution that doesn't involve replacing everything after just one year of use. …more

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