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Onan 5500 Generator Tune-Up Guide: Best Aftermarket Parts & Filters 20
Engine Medium 2 hours 90 👍

Onan 5500 Generator Tune-Up Guide: Best Aftermarket Parts & Filters 20

Before my last camping trip when I tried to order replacement parts, I discovered that finding genuine OEM components for my Onan 5500 generator has become nearly impossible. The Cummins website has been showing most tune-up components as out of stock for months now, and when I do find supposedly "official" Onan oil filters online, many retailers are substituting generic filters that may not meet the same specifications.

I've been researching alternatives and I'm particularly concerned about getting the right oil filter and spark plugs. For the oil filter, I've seen conflicting information about whether aftermarket options like Wix filters are truly compatible - some sources mention the 57398 but I've read mixed reviews about fitment issues. For spark plugs, my current ones are NGK BPR4EY, and I've heard the NGK 3432 might be equivalent, but I want to make sure before ordering.

I'm also planning to stick with zinc-containing oil like Rotella T6 15w40 since I know air-cooled engines need the extra protection, but I'd love confirmation that I'm on the right track with quality aftermarket parts that won't compromise my generator's performance. What specific part numbers and brands would you recommend for a reliable tune-up when OEM parts aren't available? …more
Ford F53 RV Fuel Pump Problems: Why They Fail & How to Fix Them Permanently
Engine Medium 2-4 hours 86 👍

Ford F53 RV Fuel Pump Problems: Why They Fail & How to Fix Them Permanently

Got a neighbor with a 2007 Ford F53 motorhome that runs flawlessly while my 6.8L keeps burning through fuel pumps — what's his secret? The fuel pump has failed THREE times in just four years, and I'm scared there's something seriously wrong that's not being diagnosed properly. Each time the dealer just replaces the pump and says everything looks fine, but this can't be normal, right?

I'm starting to wonder if I'm doing something wrong with storage or if there's an electrical problem that's killing these pumps. The last thing I want is to get stranded somewhere dangerous because of another failure. Should I be worried about contaminated fuel? Could my storage practices be causing this? I really need to understand what's actually causing these repeated failures before I spend more money just replacing pumps that are going to fail again. …more
Ford V10 RV Engine: Is Full Synthetic Oil Better Than Synthetic Blend for Performance?
Engine Easy 30 minutes 84 👍

Ford V10 RV Engine: Is Full Synthetic Oil Better Than Synthetic Blend for Performance?

Planning my next oil change but my viscosity readings are hitting breakdown at 3,000 miles when everything says synthetic blend should last 5,000 in my 2008 Ford V10. The owner's manual specifies Motorcraft 5W-20 synthetic blend oil, which I've been using consistently. However, I've identified that Costco's Kirkland brand offers 5W-20 full synthetic at a lower cost point than my current oil.

From a technical standpoint, would transitioning from synthetic blend to full synthetic oil provide any measurable benefits for RV engine protection? I need to verify that the Kirkland full synthetic meets Ford's engine specifications before making this change. What are the performance differences between these oil formulations for heavy-duty RV applications? …more
1991 Ford E350 Winnebago Battery Ground Wire Location: Complete Troubleshooting Guide
Electrical Medium 1-2 hours 84 👍

1991 Ford E350 Winnebago Battery Ground Wire Location: Complete Troubleshooting Guide

Wondering if anyone else has dealt with corroded battery cables on their Class A before — replaced them easily last time, but this 1991 Ford E350 Winnebago's ground wire location has me completely stumped. I've traced the ground cable to a tie strap on the fender, but that's obviously just a routing point, not the actual termination.

Where does the battery ground cable actually terminate on these E350 chassis? Need to find the real connection point so I can clean it properly and install the replacement cable with a solid ground connection. …more
RV Engine Stalling & Transmission Issues - Diagnosis Help
Engine Medium 2-4 hours diagnosis 83 👍

RV Engine Stalling & Transmission Issues - Diagnosis Help

Replaced multiple parts but I'm still standing in the auto parts store aisle staring at diagnostic tools with no clue which one I actually need for my RV's stalling and transmission issues. When I'm cruising and let off the gas, sometimes the RPMs drop like a rock, other times they just hang there until I slow down more. That's weird enough, but here's the real kicker - every now and then the whole engine just dies on me when I'm rolling up to a stop sign or red light. Maybe happens twice in 600 miles or so, so it's not constant but definitely not normal either.

I'm wondering if these two issues are connected somehow? Like could whatever's causing the stalling also be messing with how the transmission acts when I let off the throttle? Really hoping someone has seen this combo before because I'm in Germany and finding RV-specific help is tough.

I'm looking for any insights from folks who might know what could cause this - hoping to get to the bottom of this before it becomes a bigger problem! …more
Onan 7500 QD Code 36 Fix: How to Solve Generator Overfill Oil Shutdown Problems
Engine Easy 45 minutes 82 👍

Onan 7500 QD Code 36 Fix: How to Solve Generator Overfill Oil Shutdown Problems

Woke up this morning to fire up my Onan 7500KW QD for camping season, and that dreaded Code 36 shutdown nightmare is back again. I can restart it after waiting a bit, but this is driving me nuts.

I've been digging around online and came across something weird - apparently these dipsticks are calibrated wrong? Some folks are saying you're supposed to keep the oil level just above the 'ADD 1QT' mark instead of at the full line to avoid overfill shutdowns. That sounds backwards to me, but I'm seeing it mentioned everywhere.

Before I start messing with oil levels or throwing money at fuel pumps and control boards, can anyone confirm if this dipstick thing is actually legit? Really hoping it's something this simple! …more

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Ford V10 Oil Capacity: How Much Oil Does Your Newmar Bay Star Really Need?
Engine Easy 30-45 minutes 82 👍

Ford V10 Oil Capacity: How Much Oil Does Your Newmar Bay Star Really Need?

Since I'm about to buy oil for my 2011 Newmar Bay Star with the Ford V10 engine but keep seeing conflicting capacity numbers — worth getting extra or just wasting money? Classic RV owner move, right?

I keep finding conflicting information online - some sources say 6 quarts, others say 7 quarts for the Ford V10. After my oil change, I'm sitting here staring at my dipstick like it's written in hieroglyphics, wondering if I've turned my engine into a swimming pool or left it high and dry. The manual isn't exactly crystal clear on this either.

Can someone please tell me the ACTUAL oil capacity for this engine? I'd rather not blow up my motor because I can't figure out basic maintenance on my rolling money pit! …more
1997 Ford Rexhall Overheating: Complete Repair Guide & Troubleshooting Steps
Engine Medium 2-4 hours 76 👍

1997 Ford Rexhall Overheating: Complete Repair Guide & Troubleshooting Steps

Nobody told me my 1997 Ford Rexhall Class A would keep overheating like this, and now I'm terrified of engine damage. I've already flushed the radiator multiple times and added fresh coolant, but the overheating problem persists.

I'm hesitant to start taking things apart without knowing what I'm looking for, and I'm concerned about making the problem worse. What are the most likely culprits I should check next? I've heard it could be the thermostat or water pump, but I want to make sure I'm checking everything systematically before spending money on parts that might not fix the issue. …more
RV Transmission Problems: Troubleshooting Guide & Quick Fixes
Engine Medium Varies 75 👍

RV Transmission Problems: Troubleshooting Guide & Quick Fixes

Planning to fix my Class A motorhome's transmission myself, but my neighbor says it needs fluid, the dealer insists it's the torque converter, and YouTube swears it's the solenoid pack. On my 4R100 transmission specifically, the transmission has been shifting a little rough lately, especially when accelerating from a stop or when climbing hills. Sometimes it seems to hesitate before shifting into the next gear, and I've noticed the engine RPMs climbing higher than usual before it finally engages.

I've owned this RV for about three years now, and I'll admit I haven't been as diligent about transmission maintenance as I probably should have been. The fluid looked a bit dark the last time I checked it, but I'm not entirely sure what I should be looking for or what the proper procedure is for checking transmission health. I've heard horror stories about transmission rebuilds costing thousands of dollars, so I want to make sure I'm approaching this systematically rather than just hoping the problem goes away.

What's the proper first step when you suspect transmission problems? Should I be taking it straight to a shop, or are there some basic diagnostic steps I can handle myself before spending money on professional diagnosis? I want to make sure I'm not missing something simple that could save me a lot of headache and expense down the road. …more
Burnt Spot on Oil Dipstick - 2013 Thor Challenger V10 Fix
Engine Medium 2-4 hours for repair 73 👍

Burnt Spot on Oil Dipstick - 2013 Thor Challenger V10 Fix

Wondering why my 2013 Thor Challenger V10 only gets that weird burnt spot on the oil dipstick above 85 degrees — runs perfect when cooler? When I pulled the oil dipstick during my last oil change, there's this obvious burnt spot with carbon buildup about 18 inches from the tip. The stick was also kind of a pain to pull out.

I'm scratching my head here - what would cause burning and carbon right at that specific spot on the dipstick? Is this pointing to something with the dipstick tube itself, or am I looking at a bigger engine problem? Really hoping it's not anything major since the motor only has about 32K on it. …more
Complete 4x4 RV Transmission Filter Service Guide - Transfer Case & Differential Maintenance
Engine Medium 2-3 hours all services 73 👍

Complete 4x4 RV Transmission Filter Service Guide - Transfer Case & Differential Maintenance

Since this is the third time this season my 4x4 RV's transmission is acting up, I'm done throwing parts at it without proper filter service knowledge. I've got a 4x4 RV with a 4R100 transmission (2003 V10) that's due for service. I'm wondering if there's anything different about servicing the transmission filter on a 4x4 versus a regular 2WD setup?

Also, since I'm getting under there anyway, should I be thinking about servicing other components while I'm at it? Don't want to miss anything important that could bite me later down the road. Thanks for any guidance! …more
Used Onan 4000 Generator Buying Guide: Essential Inspection Checklist for RV Owners
Engine Medium 1 hour inspection 72 👍

Used Onan 4000 Generator Buying Guide: Essential Inspection Checklist for RV Owners

Spent an hour inspecting this Craigslist Onan 4000 from Villa Rica and it's doing something bizarre — everything looks perfect but won't even attempt to turn over. I'm seeing prices ranging from $500 to $3000+ and want to understand what's a fair price. The original link was https://atlanta.craigslist.org/wat/rvs/d/villa-rica-onan-cummins-generator/7895531063.html.

What should I be looking for when I go check one out? Don't want to buy someone else's headache but also don't want to pass on a good deal because I'm being too picky. Any red flags I should watch out for? …more
Ford V10 Crate Engine Problems: Rough Idle & Power Loss
Engine Hard 4-8 hours diagnostic time 72 👍

Ford V10 Crate Engine Problems: Rough Idle & Power Loss

Opened my RV hood this morning and my Ford V10 crate engine is doing that rough idle and power loss thing again — only when it's above 85°F outside. My 2015 Bounder 35K with 27k miles needed a complete engine replacement, so I had a new Ford V10 crate engine installed. Now I'm dealing with really rough idle, loud engine noise, shaking during acceleration, and hardly any power.

The shop said they fixed a misfire by replacing a fuel injector, but the problems are still there. Now they're telling me they've done everything they can with the engine and that it must be a transmission issue causing all these symptoms. Does that sound right to you experienced folks? I'm just having trouble understanding how transmission problems would cause such rough idling and engine noise, but I honestly don't know enough to argue with them. …more

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Cummins Engine Oil Analysis High Metals: Diagnosis & Next Steps
Engine Medium Ongoing monitoring 69 👍

Cummins Engine Oil Analysis High Metals: Diagnosis & Next Steps

Around 6am yesterday my 2017 Discovery LXE 39g's 360hp Cummins started showing catastrophic metal levels on the oil analysis report. I sent a sample to the lab for analysis, and they reported that aluminum, iron, and copper levels are higher than typical generic Cummins engine averages. The lab suggested this could be due to extended oil change intervals from the previous owner, but without any baseline data or service records, I'm not sure how concerned I should be about these elevated metal readings.

The RV was previously in an accident (shows on CarFax as comprehensive damage) with front-end body work including wheel, steps, fender panel, and front cowling replacement, though a Cummins mechanic spent two hours going over the engine with me and didn't find any obvious mechanical issues. The lab recommended testing again after 2000 miles to see if the numbers improve, but I'm wondering how to properly interpret these initial results when I have no previous data to compare against. What's the best approach for establishing whether these metal levels indicate actual engine wear or just the residual effects of poor maintenance practices? …more
Ford F53 460 Inertia Switch Location: 1995 Thor Mirage RV Troubleshooting Guide
Engine Easy 15-30 minutes 68 👍

Ford F53 460 Inertia Switch Location: 1995 Thor Mirage RV Troubleshooting Guide

About to crawl under my 1995 Thor Mirage RV's dashboard staring at endless wires and components with no clue which one is the Ford F53 460 inertia switch. I have a 1995 Thor Mirage Class A with the F53 chassis and 460 engine. After hitting a pretty good bump on the road, my fuel pump stopped working completely.

I've been reading online and it sounds like the inertia switch probably got triggered, but I'm having trouble figuring out exactly where it's located on my rig. I've seen some posts mentioning the steering column, but I've looked there and can't find anything. Could someone help me understand where I should be looking for this switch and what it actually looks like? I'd really appreciate any guidance from someone who's dealt with this before. …more
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