RV Rubber Roof Bubbling? How to Repair EPDM Separation

Tools & Parts Needed

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In Brief

EPDM rubber roof bubbling and separation can usually be repaired, but the success depends on the extent of damage and underlying cause. Small bubbles and minor separation can be fixed with proper adhesive and sealant, while extensive damage may require professional membrane replacement.

Materials List

• EPDM primer and adhesive
• EPDM-compatible sealant (Dicor or similar)
• Utility knife with fresh blade
• Hair dryer or heat gun
• Clean rags and mineral spirits
• Rubber roller or J-roller
• Safety glasses and gloves
• Ladder or safe roof access

Making It Right

1. Safety first: Ensure the roof is completely dry and temperatures are between 50-85°F (check specific adhesive manufacturer specifications for temperature requirements). Use proper fall protection including safety harnesses and secure tie-off points when accessing the roof.
2. Clean the area: Remove all debris and clean the bubbled area with mineral spirits. Allow to dry completely.
3. Lift the membrane: Starting from the edge of the bubble, carefully lift and separate the EPDM membrane from the substrate to release trapped air and moisture. Avoid cutting the membrane as this creates permanent weak points.
4. Dry thoroughly: Use compressed air or allow natural air drying to ensure all moisture is removed from under the membrane. This step is crucial for proper adhesion.
5. Apply primer: If using bonding adhesive, apply EPDM primer to both the substrate and underside of the membrane according to manufacturer instructions.
6. Apply adhesive: Spread a thin, even layer of EPDM adhesive under the separated membrane using a brush or roller.
7. Press and roll: Carefully press the membrane back down, working out air bubbles. Use a rubber roller to ensure good contact and adhesion.
8. Seal the cuts: Apply EPDM-compatible sealant over the relief cuts and any seams. Smooth with a putty knife for proper coverage.
9. Allow curing: Let cure according to adhesive manufacturer specifications before exposing to moisture, typically 24-48 hours.

Situations That Need a Professional

Contact an RV roofing specialist if you encounter:

• Extensive bubbling covering more than 25% of the roof surface
• Large tears or holes in the EPDM membrane
• Water damage visible in the RV interior or substrate
• Multiple previous repairs that have failed
• Structural issues with the roof deck or supports
• Age-related deterioration where the entire membrane needs replacement

Professional replacement typically costs $3,000-$7,000 but ensures proper installation and warranty coverage.

Long-Term Care

Extend your EPDM roof life with regular maintenance:

• Inspect quarterly: Look for early signs of bubbling, tears, or sealant failure
• Clean annually: Use only EPDM-approved cleaners to avoid adhesive damage
• Reseal regularly: Refresh sealant around vents, antennas, and roof edges every 2-3 years
• Avoid walking on hot roofs: High temperatures make membranes more vulnerable to damage
• Trim overhanging branches: Prevent punctures and excessive debris accumulation
• Use proper products: Only use EPDM-compatible sealants and cleaners
• Address issues promptly: Small problems become major repairs if ignored

Temperature Considerations

EPDM repairs should be performed in moderate temperatures (50-85°F) for optimal adhesive performance. Avoid repairs in direct sunlight on hot days, as the membrane becomes too flexible and adhesives may not cure properly.