Quick Answer
When a Dometic CCC2 thermostat shows no power despite the AC unit receiving 120V, the issue is typically either a bad thermostat, faulty control board on the AC unit, or damaged communication wire between them.
Tools & Parts Needed
Find these on Amazon: Digital Multimeter , Dometic CCC2 Replacement Thermostat , Wire Strippers
What's Going On
If you're reading this, you've probably noticed something's not right. Based on your troubleshooting, you've confirmed power to the AC unit and communication wire, but the thermostat still shows zero power. Common causes include a faulty thermostat, a bad control board in the AC unit, or voltage drop issues in the communication wire. The thermostat should receive 24V DC power from the AC unit's control board.
Understanding the Problem
Failed Thermostat
Older thermostat models are prone to failure after 10+ years. Internal components can fail even when receiving proper voltage.
Voltage Drop in Long Wire Runs
In a 1960 Safari, the wire run from AC to thermostat may be quite long. If undersized wire was used, voltage drop can prevent proper thermostat operation even though you measure continuity.
Control Board Failure
The AC unit's control board may not be outputting the required 24V DC to power the thermostat, even though it's receiving 120V AC power.
Corroded Connections
Decades-old connections are prone to corrosion, creating high resistance that drops voltage below operational levels.
Getting Ready
Safety Warning: Always turn off power at the breaker panel before working on electrical connections. Use proper safety procedures when measuring live voltages during troubleshooting. Only measure low-voltage DC thermostat wires while energized - never probe 120V AC connections.
Before diving in, gather these items:
- Digital multimeter
- Wire strippers
- Electrical tape
- Small screwdrivers (Phillips and flathead)
- Wire nuts or crimp connectors
- Replacement thermostat (correct part for your model - verify with dealer)
Walking Through the Fix
Here's how to tackle this:
- Verify voltage at thermostat connection: Remove the thermostat from the wall and measure DC voltage across the communication wires at the thermostat end. You should see approximately 24V DC, not just continuity.
- Check wire gauge and condition: Check your AC unit's installation manual for proper communication wire gauge requirements. Smaller gauge wire can cause voltage drop over long distances, especially in older RVs like your 1960 Safari.
- Inspect AC unit control board: With power on, check for 24V DC output at the control board's thermostat connection terminals. If no voltage here, the control board is faulty.
- Test thermostat directly: If you have 24V at the thermostat connection but the unit won't power on, verify proper voltage and consult manufacturer specifications before attempting direct power tests to avoid damage. If it powers up, you have a wiring issue.
- Check for loose connections: Ensure all wire nuts and connections are tight at both the AC unit and thermostat ends. Corrosion is common in older RVs.
- Bypass test: Check your AC unit's service manual before attempting any bypass procedures, as some control boards can be damaged by directly connecting thermostat wires. If manufacturer allows, briefly connect the cooling call wires only (not power wires) to test thermostat function.
Leave These to the Experts
Call an RV technician if: You're uncomfortable working with electrical systems, find 120V present at the low-voltage thermostat wires (dangerous wiring error), discover the control board needs replacement (requires AC unit disassembly), or if multiple attempts at troubleshooting don't resolve the issue. Control board replacement costs vary depending on unit model and local labor rates.
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