Quick Answer
When a Suburban RV furnace only works on battery power but fails to heat on shore power, the issue is typically a converter providing incorrect voltage (13.8V+ instead of 12V) to the control board. The solution involves checking voltage levels and potentially adjusting or replacing the converter.
Tools & Parts Needed
Find these on Amazon: Digital Multimeter , DC Voltage Reducer , RV Wire Strippers
The Problem
Your Suburban furnace issue is a classic symptom of converter voltage problems. RV furnace control boards are designed to operate on 12V DC, but many converters output 13.8V or higher when plugged into shore power.
What's Going Wrong
This higher voltage can cause the control board to malfunction, preventing proper ignition sequencing even though the furnace appears to run.
Progressive Dynamics and WFCO converters are notorious for this issue. These units output charging voltage (13.8V+) continuously when on shore power, which may cause issues with some furnace control boards (check your specific model's voltage specifications). Older furnaces were more tolerant of voltage variations.
The 4+ minute runtime you're experiencing may indicate the furnace is cycling through multiple startup attempts, as typical Suburban furnace ignition lockout occurs within 15-30 seconds of ignition failure.
The Solution
SAFETY WARNING: Turn off the gas supply to the furnace before performing any electrical troubleshooting.
You'll need:
- Digital multimeter
- Basic hand tools (screwdrivers)
- Wire strippers (if modifications needed)
- Electrical tape
- Voltage reducer or new converter (potentially)
Follow these steps:
- Measure voltage at the furnace: Turn off the furnace, then with shore power connected, use your multimeter to check the DC voltage at the furnace control board connections. You'll likely find 13.8V to 14.4V instead of the required 12V.
- Test on battery power: Disconnect shore power and measure the same connections running on battery only. This should read closer to 12.6V-12.8V, which explains why it works properly.
- Check converter output: Locate your RV's converter/charger and measure its 12V output terminals. Most modern converters output 13.8V-14.4V for battery charging, which is too high for sensitive electronics.
- Verify the pattern: Reconnect shore power and confirm the voltage increases. This confirms your converter is the culprit.
Know When to Call for Backup
Contact a certified RV technician if:
- You're uncomfortable working with 12V electrical systems
- Voltage readings don't match this diagnosis
- The furnace still won't work after voltage correction
- You discover damaged wiring or connections
- Gas odors persist or you suspect gas leaks
Ongoing Maintenance
Many RV manufacturers are now aware of this compatibility issue. When replacing converters, choose models with "smart" or "multi-stage" charging that drop to float voltage (13.2V-13.4V) after initial charging. This prevents the high voltage condition that causes furnace problems.
Regular voltage monitoring of your 12V system can help identify converter issues before they affect other sensitive electronics like water heater control boards or LED lighting.
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